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5

SAFETY CONNECTOR BRACKETS  (450BOS ONLY)

 

Always use gravity connector bracket with pop out roller (see illustration) 

to permanently attach any gravity conveyor to 450 BOS conveyor.  

 

Never connect powered conveyors directly to gravity conveyors without 

using connector brackets with pop out roller.  

 

This simple connection eliminates hazardous pinch points that would oth-

erwise exist by attaching a gravity conveyor directly to a powered belt unit.  

 

 

Connector Brackets are supplied as an optional component for the 

450BOS. 

 

Connector brackets may not have been originally required for unit appli-

cation, but they are readily available.  

GENERAL INSTALLATION INFORMATION

ATTACHING BED SECTIONS

  Use mechanical hoist (fork truck or other available means) to raise 

bed sections to approximate installed elevation.

  Mate intermediate sec-

tions with either butt couplings or splice plates to join bed sections (see 
illustration).    

 

One of the most critical elements of proper installation is unit 

squareness.  Check drive pulley, tail pulley, snub roller (if used in  

drive assembly) and return roller assemblies to ensure these com-
ponents are square with unit bed (see ‘Belt Tracking’ section later in 
handbook for detailed information).

 

The unit must be installed at level elevation across the width to pre-

vent erratic belt tracking.  

When preparing to install conveyor:

 

Locate all component sections

 in the actual installation area.  

 

After uncrating, place unit bed sections conveying side up

.  Each 

bed section is marked to indicate proper sequence for mating (see illus-
tration for typical bed section labels).  

 

It is critical for bed sections to be field assembled in proper 

sequence following bed section labels.  Refer to bed section drawing 
for location of supports and assemble as shown.

 

Conveyors are set up at the factory

, bed section labels are applied, unit 

is test run and receives rigorous quality assurance inspection.  At this time the 
unit becomes field-ready.  Therefore, it is critical that field installation person-
nel re-assemble unit by mating beds in accordance with bed section labels 
(and bed section drawing).

  Create a reference base line on floor

 by marking a chalk line along the 

center line of conveyor.  Follow base line when installing unit.

COUPLINGS AND UNIT SqUARENESS

WARNING

Never connect belt conveyors directly to gravity conveyors, machinery or fixtures without using connector brackets with pop out roller.

Splice Plate (MODEL 700SB/700BSB/450BOS/700SBF)

Splice Plate (MODEL 796RB/751RB/796RBF)

Содержание 450BOS

Страница 1: ...Installing and Maintaining Your Roach Conveyor...

Страница 2: ...p 9 BELT TRACKING 10 General Information 10 Skewing Return Rollers 10 Erratic Tracking at Start Up 10 Advanced Tracking Adjustments 10 MAINTENANCE SAFETY PRECAUTIONS 11 Before Performing Maintenance 1...

Страница 3: ...ould be performed by trained personnel ONLY Read section on Belt Tracking completely before attempting belt tracking adjustments Only trained personnel shall perform maintenance functions Before maint...

Страница 4: ...d specific accessories that may have been boxed and attached or banded to crating material Safety pop out rollers guard rails and hardware are often packaged and shipped in this manner Save all hardwa...

Страница 5: ...Belt Tracking section later in handbook for detailed information The unit must be installed at level elevation across the width to pre vent erratic belt tracking When preparing to install conveyor Lo...

Страница 6: ...laced end to end a single tier permanent support may be used at the end junction commonly supporting both units Check load rating of support before using this method of installation Adjust elevation t...

Страница 7: ...ten or loosen lower nut and jam nut on threaded suspension rods to desired elevation A lock washer must be used on suspension rods to maintain unit at desired elevation When unit is at operating eleva...

Страница 8: ...ng is most commonly supplied as COS cover one side The opposite side or side to be placed down is a friction surface for decreased friction and improved conveyability The friction side appears dull an...

Страница 9: ...F and power source is locked out before any adjustments are attempted Remove chain guard cover and place straight edge see illus tration across face of both drive sprockets If re alignment is necessar...

Страница 10: ...deficiency in the belt To explain a belt is tracked with adjustments made in the system or entire conveyor rather than just the belting Upon start up if belt tracks to one side of unit turn unit OFF...

Страница 11: ...t perform any work on conveyors or conveyor system while in operation unless it is impossible to otherwise conduct adjustment lubrication or other maintenance function Only experienced trained personn...

Страница 12: ...d at drive end is readjusted See detail A above Note Nip point guard on take up end is automatically adjusted when take up pulley is adjusted If pulleys are adjusted during installation or mainte nanc...

Страница 13: ...slave drive con nection This feeder requires one support at each end of the feeder and an additional support at each intermediate feeder bed section when installing Integral feeders see illustration a...

Страница 14: ...ance and lubrication report on miscellaneous maintenance performed REPORT ON MAINTENANCE CONVEYOR REPAIRED INSPECTION DETAIL OF MAINTENANCE COMPLETED OR INSPECTION MARK NO BY DATE LIST PARTS REPLACED...

Страница 15: ...cation B Damaged Gears C Faulty Bearing A Check for leaks B Replace unit C Replace bearing Drive chain con veying chain or sprockets experience excessive wear A Excessive chain tension B Sprockets mis...

Страница 16: ...31 5 16 Flat Washer 32 Fixed End Assembly 33 Safety Pop out Roller Assembly 34 Bolt in Butt Coupling 35 Bearing Take up Mounting Angle 36 Bearing Push Plate 37 Bed Joint Mounting Angle 38 Idler Pulley...

Страница 17: ...MODEL 725TB END DRIVE END side mount DRIVE center drive drawings 17...

Страница 18: ...28 Fixed End Drive Plate Assembly 29 Filler Pan 30 4 Hole Flanged Bearing w 1 7 16 Bore 31 End Drive Assembly 32 Safety Pop out Roller Assembly 33 Bearing Take up Mounting Angle 34 Bed Pan Brace Chann...

Страница 19: ...UIDE BUSHING DETAIL 1 1 2 1 1 2 12 BED LENGTH 12 BED LENGTH 4 6 END DRIVE 12 LG 8 END DRIVE 24 LG 7 OVERALL LENGTH OAL A OVERALL WIDTH OAW BETWEEN FRAME BF BELT WIDTH 32 58 39 38 69 66 67 68 64 43 42...

Страница 20: ...r Pulley Assembly 30 Fixed End Drive Plate Assembly 31 Filler Pan 32 4 Hole Flanged Bearing w 1 7 16 Bore 33 End Drive Assembly 34 Safety Pop out Roller Assembly 35 Bolt in Butt Coupling 36 Bearing Ta...

Страница 21: ...45 46 47 34 45 50 51 48 49 52 53 54 63 56 57 58 59 16 18 12 11 17 60 61 62 64 65 66 62 65 63 66 67 69 70 71 72 69 70 71 72 67 73 75 76 77 2 3 4 6 7 8 9 SPLICE PLATE CONNECTION FOR CONNECTING ALL FRAM...

Страница 22: ...ate LH 38 4 Center Drive Plate RH 39 4 Drive Pulley Assembly 40 4 Idler Pulley Assembly 41 4 Center Drive Belt Guard 42 4 Center Drive Belt Guard 43 Frame Crossbrace 44 3 Hole Flanged Bearing 45 Beari...

Страница 23: ...RALL LENGTH OAL 6 BED LENGTH OVERALL LENGTH OAL BED LENGTH BED LENGTH 6 6 BELT WIDTH PULLEY FACE WIDTH 1 1 1 60 22 21 10 17 20 15 55 59 58 53 54 6 62 63 54 53 65 64 61 28 64 27 24 62 65 30 25 29 26 23...

Страница 24: ...ate LH RH 11 Bolt In Butt Coupling 37 Filler Pan 12 6 Take Up Bed Joint Angle LH RH 38 4 Hole Flange Bearing w 1 7 16 Bore BRW04070 13 6 Take Up Filler Pan Assembly 29 8 End Drive Assembly 14 6 Take U...

Страница 25: ...p Bearing Assembly LH RH 52 12 Center Drive Belt Guard 48 251S Roller Assembly 53 12 Center Drive Belt Guard 49 8 Center Drive Plate Weld Assembly LH RH 54 Frame Crossbrace 50 8 Drive Pulley Assembly...

Страница 26: ...MODEL 796RB END DRIVE END side mount DRIVE center drive drawings 26...

Страница 27: ...Push Plate 12 Bolt In Butt Coupling 6 Take Up 36 12 Drive Pulley Assembly 13 6 Take Up Bed Joint Mounting Angle 37 12 Fixed End Drive Plate 14 6 Take Up Filler Pan Assembly 38 Filler Pan 15 6 Idler P...

Страница 28: ...e Bearing w 1 7 16 Bore BRW04070 55 4 Hole Flange Bearing w 1 15 16 Bore BRW04080 44 12 Center Drive Assembly 4 Take Up Pulley 56 3 Hole Flange Bearing w 1 3 16 Bore BRW04040 45 Bearing Push Plate 57...

Страница 29: ...MODEL 751RB END DRIVE END side mount DRIVE center drive drawings 29...

Страница 30: ...Safety pop out roller assembly 31 Bearing take up mounting angle 10 6 Take up bearing guide 32 Bed pan brace 27 BF and above 11 Bolt in butt coupling 33 Bearing push plate 12 6 take up bed joint moun...

Страница 31: ...ssembly 61 251S roller assembly 52 8 center drive belt guard 62 Snub roller guard 53 8 center drive belt guard 63 196S roller assembly 54 Frame crossbrace 64 Frame crossbrace 55 4 hole flange bearing...

Страница 32: ...EN FRAME BF A 36 MINIMUM FOR END DRIVES BED SECTION LENGTH NOTE WHEN CHAIN FEEDER IS REQUIRED END DRIVE ASSEMBLY WILL TAKE PLACE OF FIXED END ASSEMBLY FOR CONNECTION SEE DETAIL LENGTH 57 2 4 5 6 19 20...

Страница 33: ...nd take up assembly 31 6 drive end assembly 10 Take up bearing assembly 32 Safety pop out roller assembly 11 Safety pop out roller assembly 33 Bearing take up mounting angle 12 6 take up bearing guide...

Страница 34: ...ter drive belt guard 64 196S roller assembly 54 8 center drive belt guard 65 Bed pan brace 27 BF and above 55 Frame crossbrace 66 Frame crossbrace 56 4 hole flange bearing w 1 7 16 bore 67 Slider bed...

Страница 35: ...3 35 37 36 1 42 43 44 41 31 58 59 60 61 62 64 75 78 79 80 63 77 75 77 78 79 80 32 42 38 32 40 37 40 INCLINE DECLINE DEGREE 7 BELT WIDTH LENGTH TAKE UP FILLER PAN DETAIL 1 2 6 7 8 9 10 11 12 13 14 15 1...

Страница 36: ...hand 11 Integral feeder side channel 37 Integral feeder belt shield right hand 12 Integral feeder belt shield left hand 38 Integral feeder pulley guard 13 Integral feeder belt shield right hand 39 2 h...

Страница 37: ...12 18 3 11 10 6 1 17 2 14 12 9 8 4 15 7 16 50 51 52 26 5 7 8 2 FT 17 7 8 3 FT 12 BED LENGTH 12 LENGTH 4 FT THROUGH 10 FT LENGTH 2 FT 3 FT 7 BETWEEN FRAME BF OVERALL WIDTH OAW 1 1 2 1 1 2 Specify Unit...

Страница 38: ...and 45 Pivot mounting angle right hand 15 Feeder side channel right hand 46 Pivot mounting plate 16 Pivot mounting angle left hand 47 1 4 SQ x 7 8 long keystock 17 Pivot mounting angle right hand 48 C...

Страница 39: ...DETAIL ADJUSTED FOR INCLINE 1 1 2 1 1 2 OVERALL WIDTH OAW 4 5 32 BETWEEN FRAME BF 5 7 8 2 FT 17 7 8 3 FT LENGTH 2 FT 3 FT TAKE UP FILLER PAN DETAIL 36 26 25 38 27 6 33 16 17 18 18 41 42 43 39 38 37 3...

Страница 40: ...es such as loss of profit delays or expenses incurred by failure of said part or parts Failure due to abuse incorrect adjustments exposure to corrosive or abrasive environment or operation under damp...

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