background image

DO NOT OPERATE BEFORE READING THIS MANUAL! 

KEEP IN SAFE PLACE--DO NOT DISCARD!

This manual was prepared as a “how-to-guide” for installers, end-users and maintenance personnel.  It is also intended to educate both owner 

(purchaser) and all individuals working around the unit, of potential hazards.  
Conveyors contain many moving parts--pulleys, belting, chains, sprockets, shafts, rollers, etc.  Therefore, it is imperative to become familiar with 

basic unit operation and know all points of potential hazards.

This manual must be read by all new users before operating or working near this unit.

CAUTIONS, WARNINGS AND HAZARDS

 

NEVER connect belt conveyors directly to gravity conveyors, machinery  

  or fixtures without using connector brackets & pop out roller.

 

ALWAyS anchor permanent supports to floor (or mounting  

  surface).  Use 3/8” x 2-1/2” (or longer) wedge anchors for  

  permanent installation in concrete flooring.

 

 

It is the responsibility of the customer and installation personnel to     

  supply and install net or mesh guarding on overhead mounted  

  conveyors to prevent product and/or debris from falling to floor in  

  areas where required.

 

If belt conveyor pulleys are adjusted during installation or         

  maintenance, nip point guard (at drive end on end drive unit) must  

  be readjusted.  Nip point guard (take-up end) is automatically  

  adjusted when take-up pulley is adjusted.  Nip point guards at both  

  ends of conveyor (center drive) must be readjusted.  Center drive  

  guards MUST be replaced after installation or maintenance.

 

Before unit is ready for operation, snub roller guard (cover) must be  

  adjusted to ensure safe unit operation.

 

Belt lacing must be kept in good condition for safe work    

  environment.

 

To check drive sprocket alignment, shut “OFF” and lock out power  

  source before attempting any adjustments.

 

Electrical controls must be designed by a qualified electrical  

  engineer to ensure that appropriate safety features (emergency  

  stops,  pull cords, switches, etc.) are installed on unit for safe      

  operation. Before conveyor start-up, all operators and other  

  personnel coming in contact with unit must be properly trained and  

  must have read accompanying Tech Handbook.

 

Upon start-up, if belt tracks to one side, turn unit “OFF”, lock  

  out power source and confirm that conveyor is square and that  

  all prime tracking components are square with bed.  Belt tracking  

  adjustments should be performed by trained personnel ONLy.  Read  

  section on “Belt Tracking” completely before attempting belt tracking  

  adjustments.

 

Only trained personnel shall perform maintenance functions.  Before  

  maintenance operations are performed, shut conveyor “OFF” and  

  lock out power source to prevent unauthorized start-up.  When     

  maintenance is completed, only authorized personnel shall be permitted to  

  start conveyor following maintenance or other emergency shut-off.

 

 

 

 

 

 

 

 

 

 

  

 

 

Do not operate conveyor with protective guards removed.  This  

  includes chain guards, belt guards, snub roller guards, center drive  

  guards and any other safety guard.

 

Do not walk, ride, climb, or touch moving parts on a conveyor in  

  operation.

 

Do not wear loose clothing or uncovered hair around conveyor.

 Do not work near conveyor without knowing how & where to shut  

  power “OFF” and lock out power source.

 Do not remove jammed product with conveyor running.

 Do not replace parts or perform  

  maintenance on conveyor, or moving conveyor parts, without first  

  shutting “OFF” power to conveyor and locking out power source.

 

Do not connect gravity to powered conveyor without safety gravity  

  connector brackets.

 To prevent electrical shock, conveyor must be grounded, and have  

  proper electrical connections in accordance with federal, state, and  

  local codes.

 

Safety pop out rollers in conveyors installed above 7’-0” elevation  

  must be retained by guard rail, clips, etc.  Safety pop out rollers must  

  be allowed to pop out when conveyors are installed at or below  

  7’-0” elevation.

 It is the responsibility of conveyor end-user to comply with all safety  

  standards including OSHA and other federal, state, and local codes  

  or regulations.  Install protective guarding and other related safety  

  precautionary equipment to eliminate hazardous operating condi-

tions  

 

which may exist when two or more vendors supply 

machinery for  

 

related use.

 

Any violation of above safety instructions hereby removes all product  

  liability claims from Roach Manufacturing Corporation®.

Warning:  All personnel coming in contact with this conveyor should be 

aware of the following safety guidelines BEFORE USING OR WORKING 

AROUND CONVEYOR.  Note:  always notify Roach Manufacturing® 

whenever any conveyor is used in an application or condition other 

than was originally intended.  Failure to notify Roach® may allow 

conveyor to be operated in a hazardous operating condition.  Injuries 

resulting from negligence or violation of safety instructions hereby 

removes responsibility of product liability claims from Roach®.

IMPORTANT SAFETY GUIDELINES

Содержание 450BOS

Страница 1: ...Installing and Maintaining Your Roach Conveyor...

Страница 2: ...p 9 BELT TRACKING 10 General Information 10 Skewing Return Rollers 10 Erratic Tracking at Start Up 10 Advanced Tracking Adjustments 10 MAINTENANCE SAFETY PRECAUTIONS 11 Before Performing Maintenance 1...

Страница 3: ...ould be performed by trained personnel ONLY Read section on Belt Tracking completely before attempting belt tracking adjustments Only trained personnel shall perform maintenance functions Before maint...

Страница 4: ...d specific accessories that may have been boxed and attached or banded to crating material Safety pop out rollers guard rails and hardware are often packaged and shipped in this manner Save all hardwa...

Страница 5: ...Belt Tracking section later in handbook for detailed information The unit must be installed at level elevation across the width to pre vent erratic belt tracking When preparing to install conveyor Lo...

Страница 6: ...laced end to end a single tier permanent support may be used at the end junction commonly supporting both units Check load rating of support before using this method of installation Adjust elevation t...

Страница 7: ...ten or loosen lower nut and jam nut on threaded suspension rods to desired elevation A lock washer must be used on suspension rods to maintain unit at desired elevation When unit is at operating eleva...

Страница 8: ...ng is most commonly supplied as COS cover one side The opposite side or side to be placed down is a friction surface for decreased friction and improved conveyability The friction side appears dull an...

Страница 9: ...F and power source is locked out before any adjustments are attempted Remove chain guard cover and place straight edge see illus tration across face of both drive sprockets If re alignment is necessar...

Страница 10: ...deficiency in the belt To explain a belt is tracked with adjustments made in the system or entire conveyor rather than just the belting Upon start up if belt tracks to one side of unit turn unit OFF...

Страница 11: ...t perform any work on conveyors or conveyor system while in operation unless it is impossible to otherwise conduct adjustment lubrication or other maintenance function Only experienced trained personn...

Страница 12: ...d at drive end is readjusted See detail A above Note Nip point guard on take up end is automatically adjusted when take up pulley is adjusted If pulleys are adjusted during installation or mainte nanc...

Страница 13: ...slave drive con nection This feeder requires one support at each end of the feeder and an additional support at each intermediate feeder bed section when installing Integral feeders see illustration a...

Страница 14: ...ance and lubrication report on miscellaneous maintenance performed REPORT ON MAINTENANCE CONVEYOR REPAIRED INSPECTION DETAIL OF MAINTENANCE COMPLETED OR INSPECTION MARK NO BY DATE LIST PARTS REPLACED...

Страница 15: ...cation B Damaged Gears C Faulty Bearing A Check for leaks B Replace unit C Replace bearing Drive chain con veying chain or sprockets experience excessive wear A Excessive chain tension B Sprockets mis...

Страница 16: ...31 5 16 Flat Washer 32 Fixed End Assembly 33 Safety Pop out Roller Assembly 34 Bolt in Butt Coupling 35 Bearing Take up Mounting Angle 36 Bearing Push Plate 37 Bed Joint Mounting Angle 38 Idler Pulley...

Страница 17: ...MODEL 725TB END DRIVE END side mount DRIVE center drive drawings 17...

Страница 18: ...28 Fixed End Drive Plate Assembly 29 Filler Pan 30 4 Hole Flanged Bearing w 1 7 16 Bore 31 End Drive Assembly 32 Safety Pop out Roller Assembly 33 Bearing Take up Mounting Angle 34 Bed Pan Brace Chann...

Страница 19: ...UIDE BUSHING DETAIL 1 1 2 1 1 2 12 BED LENGTH 12 BED LENGTH 4 6 END DRIVE 12 LG 8 END DRIVE 24 LG 7 OVERALL LENGTH OAL A OVERALL WIDTH OAW BETWEEN FRAME BF BELT WIDTH 32 58 39 38 69 66 67 68 64 43 42...

Страница 20: ...r Pulley Assembly 30 Fixed End Drive Plate Assembly 31 Filler Pan 32 4 Hole Flanged Bearing w 1 7 16 Bore 33 End Drive Assembly 34 Safety Pop out Roller Assembly 35 Bolt in Butt Coupling 36 Bearing Ta...

Страница 21: ...45 46 47 34 45 50 51 48 49 52 53 54 63 56 57 58 59 16 18 12 11 17 60 61 62 64 65 66 62 65 63 66 67 69 70 71 72 69 70 71 72 67 73 75 76 77 2 3 4 6 7 8 9 SPLICE PLATE CONNECTION FOR CONNECTING ALL FRAM...

Страница 22: ...ate LH 38 4 Center Drive Plate RH 39 4 Drive Pulley Assembly 40 4 Idler Pulley Assembly 41 4 Center Drive Belt Guard 42 4 Center Drive Belt Guard 43 Frame Crossbrace 44 3 Hole Flanged Bearing 45 Beari...

Страница 23: ...RALL LENGTH OAL 6 BED LENGTH OVERALL LENGTH OAL BED LENGTH BED LENGTH 6 6 BELT WIDTH PULLEY FACE WIDTH 1 1 1 60 22 21 10 17 20 15 55 59 58 53 54 6 62 63 54 53 65 64 61 28 64 27 24 62 65 30 25 29 26 23...

Страница 24: ...ate LH RH 11 Bolt In Butt Coupling 37 Filler Pan 12 6 Take Up Bed Joint Angle LH RH 38 4 Hole Flange Bearing w 1 7 16 Bore BRW04070 13 6 Take Up Filler Pan Assembly 29 8 End Drive Assembly 14 6 Take U...

Страница 25: ...p Bearing Assembly LH RH 52 12 Center Drive Belt Guard 48 251S Roller Assembly 53 12 Center Drive Belt Guard 49 8 Center Drive Plate Weld Assembly LH RH 54 Frame Crossbrace 50 8 Drive Pulley Assembly...

Страница 26: ...MODEL 796RB END DRIVE END side mount DRIVE center drive drawings 26...

Страница 27: ...Push Plate 12 Bolt In Butt Coupling 6 Take Up 36 12 Drive Pulley Assembly 13 6 Take Up Bed Joint Mounting Angle 37 12 Fixed End Drive Plate 14 6 Take Up Filler Pan Assembly 38 Filler Pan 15 6 Idler P...

Страница 28: ...e Bearing w 1 7 16 Bore BRW04070 55 4 Hole Flange Bearing w 1 15 16 Bore BRW04080 44 12 Center Drive Assembly 4 Take Up Pulley 56 3 Hole Flange Bearing w 1 3 16 Bore BRW04040 45 Bearing Push Plate 57...

Страница 29: ...MODEL 751RB END DRIVE END side mount DRIVE center drive drawings 29...

Страница 30: ...Safety pop out roller assembly 31 Bearing take up mounting angle 10 6 Take up bearing guide 32 Bed pan brace 27 BF and above 11 Bolt in butt coupling 33 Bearing push plate 12 6 take up bed joint moun...

Страница 31: ...ssembly 61 251S roller assembly 52 8 center drive belt guard 62 Snub roller guard 53 8 center drive belt guard 63 196S roller assembly 54 Frame crossbrace 64 Frame crossbrace 55 4 hole flange bearing...

Страница 32: ...EN FRAME BF A 36 MINIMUM FOR END DRIVES BED SECTION LENGTH NOTE WHEN CHAIN FEEDER IS REQUIRED END DRIVE ASSEMBLY WILL TAKE PLACE OF FIXED END ASSEMBLY FOR CONNECTION SEE DETAIL LENGTH 57 2 4 5 6 19 20...

Страница 33: ...nd take up assembly 31 6 drive end assembly 10 Take up bearing assembly 32 Safety pop out roller assembly 11 Safety pop out roller assembly 33 Bearing take up mounting angle 12 6 take up bearing guide...

Страница 34: ...ter drive belt guard 64 196S roller assembly 54 8 center drive belt guard 65 Bed pan brace 27 BF and above 55 Frame crossbrace 66 Frame crossbrace 56 4 hole flange bearing w 1 7 16 bore 67 Slider bed...

Страница 35: ...3 35 37 36 1 42 43 44 41 31 58 59 60 61 62 64 75 78 79 80 63 77 75 77 78 79 80 32 42 38 32 40 37 40 INCLINE DECLINE DEGREE 7 BELT WIDTH LENGTH TAKE UP FILLER PAN DETAIL 1 2 6 7 8 9 10 11 12 13 14 15 1...

Страница 36: ...hand 11 Integral feeder side channel 37 Integral feeder belt shield right hand 12 Integral feeder belt shield left hand 38 Integral feeder pulley guard 13 Integral feeder belt shield right hand 39 2 h...

Страница 37: ...12 18 3 11 10 6 1 17 2 14 12 9 8 4 15 7 16 50 51 52 26 5 7 8 2 FT 17 7 8 3 FT 12 BED LENGTH 12 LENGTH 4 FT THROUGH 10 FT LENGTH 2 FT 3 FT 7 BETWEEN FRAME BF OVERALL WIDTH OAW 1 1 2 1 1 2 Specify Unit...

Страница 38: ...and 45 Pivot mounting angle right hand 15 Feeder side channel right hand 46 Pivot mounting plate 16 Pivot mounting angle left hand 47 1 4 SQ x 7 8 long keystock 17 Pivot mounting angle right hand 48 C...

Страница 39: ...DETAIL ADJUSTED FOR INCLINE 1 1 2 1 1 2 OVERALL WIDTH OAW 4 5 32 BETWEEN FRAME BF 5 7 8 2 FT 17 7 8 3 FT LENGTH 2 FT 3 FT TAKE UP FILLER PAN DETAIL 36 26 25 38 27 6 33 16 17 18 18 41 42 43 39 38 37 3...

Страница 40: ...es such as loss of profit delays or expenses incurred by failure of said part or parts Failure due to abuse incorrect adjustments exposure to corrosive or abrasive environment or operation under damp...

Отзывы: