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 Functional 

description  

 

 

SYCON 
3000 C

 

Functional description 

The analytical instrument of the type SYCON 
3000 C is used for the fully automatic measure-
ment of the carbonate hardness of water.  
 

Instrument models are also available to measure 
the total hardness Typ SYCON 3000 H and the 
Minus m-value Typ SYCON 3000 M. 
 
Measurements can be initiated as follows: 

 

1.  Press the "START" button on the instrument 

control panel. 

 

2.  Activate an external remote switch. 

 

3.  Automatic - in programmable time intervals. 

 

4.  Automatic – after a programmable flow rate 

(volume). 

 
After the value of a predetermined limit is ex-

ceeded (overrun) or fallen below (underrun), a 
shorter time interval or a lesser flow rate can be 
programmed for the following automatic meas-
urement.  
 

One-component reagents are used for different 
measurement ranges. This enables high meas-
urement accuracy with minimum use of reagents, 
tailored to the specific case of application. These 

reagents can be kept for at least 2 years if stored 
appropriately.  
 
Water samples with a temperature over 45 °C 
must be cooled prior to analysis. In order to cool 

down the test water over a cooler only when the 
sample is taken, it is possible to trigger a cooling-
water valve before the input valve is opened.  
 

Each measurement begins with an adjustable 
flushing phase. This ensures that the water from 
the treatment plant is measured and not the water 
that has remained in the supply line since the last 

measurement.  
Subsequently, the measuring chamber is filled 
with a new sample, and the optical value is ascer-
tained without the addition of the reagent (blank 
value). 

 
During the measurement of the water hardness, 
the reagent is continually added – regulated by a 
stepping motor – until a colour transition is regis-

tered. The quantity of reagent used is a measure 
of the water hardness.  
 
Signal devices and valves can be switched if a 
programmable limit is exceeded or fallen below 

and a programme mechanism can be addressed 
for the regeneration of a treatment plant.  
 
An analogue output 0(4)-20mA signals the differ-
ent states of the instrument. A further analogue 

output delivers a signal in proportion to the 
measured water hardness.  
 
In order to suppress undesired bad-water mes-
sages, the first bad messages can be ignored.  

  
Following the measurement, the measuring 
chamber is flushed immediately. This prevents a 
premature contamination of the measuring 

equipment through the colourants of the reagent. 
 
The built-in feed valve is closed during the ana-
lytical pauses to prevent unnecessary water con-
sumption. 

 

 

Water softening plant

SYCON 3000 C

Analytic al Instrument to Measure the Carbonate Hardness of Water

Installation example

Содержание SYCON 3000 C

Страница 1: ...OPERATING MANUAL SYCON 3000 C Analytical Instrument to Measure the Carbonate Hardness of Water...

Страница 2: ...urement too low 6 Water hardness over underrun 6 Permanent signal 1 6 Permanent signal 2 6 Input functions 7 Start analysis 7 Stop analysis 7 Reset relay 7 Water meter 7 Output functions 8 Pulse signa...

Страница 3: ...function 2 17 Number of the bad messages 17 Activation through a fault 17 Output function Analysis is running 17 Analysis delay 17 Output function Signal relay 18 Fault messages 18 7 Activation of th...

Страница 4: ......

Страница 5: ...is opened Each measurement begins with an adjustable flushing phase This ensures that the water from the treatment plant is measured and not the water that has remained in the supply line since the l...

Страница 6: ...splaying the last result i e Soft water or Hard water blink If both the control lamps Soft water and Hard water are blinking no analysis result is available e g after the instrument has been switched...

Страница 7: ...it value appears with the symbols for an underrun of this limit and with the corresponding programming for an overrun of the limit value e g 160 mg l After the instrument has been switched on the valu...

Страница 8: ...yed A horizontal line alongside the designation means Input not active A vertical line alongside the designation means Input active Output states O u t p u t s t a t e s P u l s e P e r m a n 1 M e s...

Страница 9: ...fter 4 seconds the servicing phase is initiated You can recalibrate the elec tronics and switch the metering pump on and off See also the section Service setting 1 and 2 on page 21 You switch back to...

Страница 10: ...ontaminated No flush occurred No water inflow Calibration necessary Electrical defect check connector Internal measurement too high A T T E N T I O N I n t r m e a s u r t o o h i g h A n a l y s i s...

Страница 11: ...ervoir is filled or if an osmosis system is in op eration Analyses should only be conducted at certain times external timer Reset relay With this input it is possible to clear the relays of the output...

Страница 12: ...tep 6 4 the number of bad mes sages is programmed after which the signal is ac tivated Permanent signal 2 The signal serves to trigger valves horns or signal devices that require a permanent contact d...

Страница 13: ...ow measured value too high meas ured value too low These faults effect an analysis stop which must be deleted by hand Recorder output RC 2 A recorder at this output permanently registers the displayed...

Страница 14: ...e next display appears However if no code number has been pro grammed in programme step 9 1 you must keep the PROGRM key pressed for approx 5 seconds until this display appears C H A N G E p r o g r a...

Страница 15: ...the actual water hardness You can enter a correction factor within the range from 0 50 to 1 50 Limit value of the water hardness S t e p n o 1 4 L i m v a l u e 9 0 m g l Determine the value of the l...

Страница 16: ...analysis delay entered A new analysis is only started if the previous one has been completed For this reason an analysis interval can be greater than that programmed in this sec tion Note If a water...

Страница 17: ...the desired input function for the input INPUT 1 IN1 with the help of the key Stat Start analysis Rest Reset relay Stop Stop analysis WatMe Water meter Input IN 2 S t e p n o 3 2 S t a t S t o p R e s...

Страница 18: ...e in the range of 1 to 99 sec onds Input function Water meter Water volume 1 between the analyses S c h r i t t N r 4 4 W a t e r v o l 1 1 0 0 c b m Enter the Water volume 1 after which a new analysi...

Страница 19: ...n o 5 2 I M P P S 1 P S 2 A N A S I G O U T 2 P e r m a n e s i g n a l 1 Select according to programme step 5 1 the desired output function for the output OUT2 Output OUT 3 S t e p n o 5 3 I M P P S...

Страница 20: ...rmanent signal 2 is so programmed that the ana lyser performs no more analyses before the value entered in programme step 6 2 is reached no further signal can be emitted Output function Permanent sign...

Страница 21: ...s s a g e s 2 You can programme the number of bad messages limit overruns underruns after which the output function is activated Values from 1 to 5 can be entered With a value greater than 1 it is lai...

Страница 22: ...ivation of the fault relay RF Refill indicator VH Measured value too high NI No indicator Stop VL Measured value too low BV Blank value too low 7 Activation of the buzzer S t e p n o 7 1 I N B V V H V...

Страница 23: ...ss of the last analysis is continu ously displayed The scale of the display value can be programmed To this end a current initial value of 0 mA or 4 mA must be accorded to the hardness value of 0 degr...

Страница 24: ...To prohibit unauthorised persons from changing programming values you can define a personal code number If you enter Code number No the current code number is deleted ATTENTION Note the newly entered...

Страница 25: ...or N for No in order to switch the pump on or off Note On refilling the indicator after a display that the indicator is deficient this procedure need not be initiated since the instrument stops the a...

Страница 26: ...re lie over 50 Otherwise the error message Blank value too low occurs on measurement Test of the output relays Using the KEY key you can activate the key function TEST for the F3 key in the output set...

Страница 27: ...an be used as material for the supply line High grade steel or plastic pipes and pressure resistant hoses can be imple mented Commissioning the instrument 1 Filling with indicator Tilt the indicator s...

Страница 28: ...ll mounting The brackets can be mounted twisted 90 to the left or right For mounting on a plate the in strument can be mounted from the rear side without brackets Use M5 screws The depth of the thread...

Страница 29: ...put 1 PE PE 4 AmT 500 mA 20 21 19 18 17 16 15 14 13 12 11 1A 1 A 24 V 10 9 8 24 23 25 26 1 K 1 3 4 5 6 7 Relay output 1 Relay output 2 Relay output 3 22 PE Recorder output 2 Contact input 2 K 2 intern...

Страница 30: ...s output voltage Inputs The analyser is equipped with 2 identical inputs for floating switching contacts It is only through the pro gramming in the programme steps 3 1 and 3 2 that they are allocated...

Страница 31: ...s for the regeneration of treatment plants start contact for central control valves with their own pro gramme controller barrels PLC controls stop signal contacts for osmosis plants and fault alarm sy...

Страница 32: ...ry analysis Programming 1 5 MAX Activation of the horn if the water hardness is exceeded applies to all outputs 5 1 IMP Generation of a pulse signal 5 4 IMP Activation of the horn function by operatio...

Страница 33: ...Internal measurement too high VL Activation on occurrence of the message Internal measurement too low The programming of 1 5 in the case of OUT 1 applies to all outputs Floating fault signal contact a...

Страница 34: ...order at RC 1 Function The recorder serves to log the activities of the instrument Different current values are allocated to the differ ent activities Programming 8 1 4 mA Analysis active 8 mA Analysi...

Страница 35: ...e lever and tighten the hose somewhat 3 Removing the measuring chamber a Remove the metering pump hose b Unfasten the solenoid valve connector and remove it e Loosen and remove the sensor connectors f...

Страница 36: ...ndicator pump assembly Hose for Iidicator pump without Luer coupling 19 mm Hose connection from indicator block hose pump without Luer coupling 12 mm Injector H Measuring chamber body Receiver LED Con...

Страница 37: ...3 Pulse signal Permanent signal 1 Permanent signal 2 Analysis runs Signal relay Analogue outputs 2 Output 1 Status display Analysis active Soft water Hard water Refill indicator and Measurement fault...

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