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Series 

BVA/F, BVAP/F to ASME

 

 

Page 

11

 

 
 

9520-036-en 

Revision 19 

TM 10477

 

Edition    05/2022 

Maintenance 

  All  repair  work  is  to  be  performed  by  qualified 

personnel using the appropriate tools.  

  For  the  arrangement,  designation  and  item 

numbers of all parts of the valve, see 

Section 9

.  

  Spare  parts  are  to  be  ordered  with  all  the  details 

in acc. with the valve identification.  

  Only use original spare parts. 

  To  prevent  leaks,  a  regular  check  of the  connec-

tion screws should be made in line with the oper-
ating requirements. 

  For tightening torques, see 

Section 1.2

 
 

9.1  Dismantling 

 

9.1.1  BVA/F with lever 

  Move  the  ball/stem  unit 

201 

into  the  closed 

position. 

  Remove lever 

203

  Take out grounding spring washer 

557

  Dismantle  packing  gland  follower 

503 

and  spring 

gland follower 

502

  The  thrust  ring 

405/1

  and  packing  insert 

423 

are 

one unit and it is levered out using 2 screwdrivers. 

  Undo  screw  connection  body  end  piece 

102 

main body 

101

  Pull  the  ball/stem  unit 

201 

partially  out,  the  base 

ring 

422 

is  pressed  upwards.  The  ball/stem  unit 

must be in the closed position. 

  The base ring 

422 

can now be pushed further up 

using  an  angled  Allen  key.  Make  sure  that  the 
packing chamber is not damaged. 

  Remove base ring 

422 

from the ball/stem unit 

201 

and pull the unit out. 

  Remove seat rings 

401

 

 
 

9.1.2  Ball valve with actuator 

  Mount actuator 

850 

with coupling 

804

  Dismantle  packing  gland  follower 

503 

and  spring 

gland follower 

502

  Remove lantern 

510

.  

  Further  dismantling  is  performed  as  described  in 

Section 8.1.1

 

9.2  Assembly BVA/F, BVAP/F  

with ball/stem unit 

  Prior  to  assembly  all  parts  are  to  be  cleaned  and 

the plastic-lined parts checked for damage. 

  Insert  seat  rings 

401

  in  the  main  body 

101 

and 

body end piece 

102

  Mount  ball/stem  unit 

201 

in closed  position. Make 

sure that the packing chamber is not damaged. 

  A relief bore in the ball/stem unit must lie on the p1 

side in the closed position.  

  Mount  body  end  piece 

102

.  Tighten  the  greased 

housing screws cross over with a tightening torque 
according to 

section 1.2

 
 

9.2.1  Packing insert 

  Push  the  base  ring 

422 

onto  the  stem  into  the 

packing chamber. 

  Push  the  packing  insert 

423 

with  the  thrust  ring 

405/1

 into the packing chamber. 

  Press in grounding spring washer 

557

 
 

9.2.2  BVA/F with lever 

  Mount lever stop 

577

, spring gland follower 

502 

(at 

4"  and  6"  are  2  spring  gland  followers)  and  pack-
ing  gland  follower 

503

.  Tighten  packing  nuts  until 

there  is  no  gap  between  packing  gland  follower 
and  spring  gland  follower.  See 

Sections  1.2,  9.4 

and 9.5

  Seal any tapped bores still open with plugs. 

  Mount lever 

203

 
 

9.2.3  BVAP/F with actuator 

  Mount spring gland follower 

502 

(at 4"  and 6"  are 

2  spring  gland  followers)  and  packing  gland  fol-
lower 

503

.  Tighten  packing  nuts  until  there  is  no 

gap  between  packing  gland  follower  and  spring 
gland follower. See 

Sections 1.2, 9.6 and 9.8

  Mount bracket 

510 

with the opening at right angles 

to the direction of flow. 

  Mount  coupling 

804 

and  actuator 

850

.  Observe 

the actuator position in accordance with the actua-
tor operating manual. 

  Observe the ball/stem position in accordance with 

the position of the actuator. 

 

Содержание BVA/F Series

Страница 1: ...t installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 036 en Revision 19 Edition...

Страница 2: ...3 Shutdown 10 8 Malfunctions 10 9 Maintenance 11 9 1 Dismantling 11 9 1 1 BVA F with lever 11 9 1 2 Ball valve with actuator 11 9 2 Assembly BVA F BVAP F with ball stem unit 11 9 2 1 Packing insert 1...

Страница 3: ...tric actuator to ISO 5211 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 leak rate...

Страница 4: ...ighten in diametrically opposite sequence The tightening torques for pipe screws and body screws mentioned must not be exceeded For an exception see Section 8 Flange connection valve pipe is leaking T...

Страница 5: ...6 red 708 708 814 1062 4425 Al2O3 ceramic ball DN p in psi 45 85 145 250 max adm inch in lbs in lbs in lbs in lbs in lbs 1 1 red 89 89 89 106 283 2 221 221 221 266 1060 3 red 221 221 221 266 1060 4 re...

Страница 6: ...ED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lea...

Страница 7: ...t be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means...

Страница 8: ...e valve must be protected against impacts and collisions Directly after receipt of the goods the consignment must be checked for completeness and any in transit damage Do not damage paint protection 5...

Страница 9: ...special accessories in the Richter range 6 2 Grounding The valve must be grounded This can be achieved in the simplest way via the pipe screws using tooth lock washers One pipe screw per flange is und...

Страница 10: ...Prior to undoing the flange connection ensure that the plant is depressurised and emptied Prior to starting any repair work the valve is to be thoroughly cleaned Medium residue may be in the valve eve...

Страница 11: ...dismantling is performed as described in Section 8 1 1 9 2 Assembly BVA F BVAP F with ball stem unit Prior to assembly all parts are to be cleaned and the plastic lined parts checked for damage Inser...

Страница 12: ...d bolts Remove ball 200 from the main body 101 by swivelling it Press the stem 202 downwards into the body and remove base ring 422 9 3 3 BVAP F with actuator Mount actuator 850 with coupling 804 Dism...

Страница 13: ...at right angles to the direction of flow Mount coupling 804 and actuator 850 Observe the actuator position in accordance with the actuator operating manual 9 5 Conversion from lever to actuator Select...

Страница 14: ...05 1 thrust ring 422 base ring 423 packing insert 502 spring gland follower 503 spring gland follower 510 bracket 554 1 washer 557 grounding spring washer 577 lever stop 804 coupling includes 500 ring...

Страница 15: ...to ASME Page 15 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 3 Sectional drawing BVA F 1 to 2 with lever Drawing indicates ball valve with ball stem unit Holes of the flange and housing screws...

Страница 16: ...age 16 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 4 Sectional drawing BVA F 3 to 6 with lever Drawing indicates ball valve with ball stem unit and reduced bore Holes of the flange and housing...

Страница 17: ...Series BVA F BVAP F to ASME Page 17 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 5 View and section Ball valve with lever 10 6 Section ball valve with actuator...

Страница 18: ...ASME Page 18 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 7 Sectional drawing BVAP F 1 to 2 with actuator Drawing indicates ball valve with ball stem unit Holes of the flange and housing screw...

Страница 19: ...e 19 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 8 Sectional drawing BVAP F 3 to 6 with actuator Drawing indicates ball valve with ball stem unit and reduced bore Holes of the flange and housi...

Страница 20: ...with lever DN 1 1 red 2 3 red 4 red 6 red D inch mm 0 96 24 5 1 87 47 5 3 07 78 3 78 96 L inch mm 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 HL inch mm 7 05 179 10 24 260 16 14 410 20 27 515...

Страница 21: ...Series BVA F BVAP F to ASME Page 21 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 10 Dimensional drawing BVAP F with actuator...

Страница 22: ...3 78 96 L inch mm 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 L1 inch mm L2 inch mm L3 inch mm H1 inch mm 1 97 50 3 15 80 4 65 118 5 43 138 H2 inch mm 2 32 60 2 32 60 3 15 80 3 94 100 H3 inch...

Страница 23: ......

Страница 24: ......

Страница 25: ......

Страница 26: ...848 1 vom T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La s 10...

Страница 27: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 28: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 29: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 30: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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