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Series 

BVA/F, BVAP/F to ASME

 

 

Page 

6

 

 
 

9520-036-en 

Revision 19 

TM 10477

 

Edition    05/2022 

Notes on safety 

This 

operating 

manual 

contains 

fundamental 

information which is to be observed during installation, 
operation and maintenance.  

It 

must 

be 

read 

before 

installation 

and 

commissioning! 

For  valves  which  are  used  in  potentially  explosive 
areas, see 

Section 3

Installation  and  operation  are  to  be  performed  by 
qualified staff. 

The area of responsibility, authority and supervision of 
the staff must be regulated by the customer. 

 

 

General hazard symbol! 

People may be put at risk. 

 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 
symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 
attached  directly  to  the  ball  valve  and  they  are  to  be 
kept fully legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 
following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 
 

2.1  Intended use  

Ball valves are on/off valves.  

Richter  ball  valves  of  the  series  BVA/F  and  BVAP/F 
are  pressure  containing  components  in  accordance 
with  the  Pressure  Equipment  Directive  (PED)  for  the 
passage and shut-off of fluids. The valves are suitable 
for  vapours,  gases  and  non-boiling  liquids  of  group  1 
according  to  the  PED  and  have  a  corrosion-resistant 
plastic lining. 

Solids 

can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 
valve. 

The  operator  must  carefully  examine  in  the  event  of 
operating data other than those provided  whether the 
designs  of  the  valve,  accessories  and  materials  are 
suitable for the new application (consult the manufac-
turer). 

 

 

2.2  For the customer / operator 

If a valve is used, the operator must ensure that 

  actuators  which  are  retrofitted  are  adapted  to  suit 

the valve 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  usual  flow  rates  are  not  exceeded  in  continu-

ous operation. 

This is not the manufacturer's responsibility. 

Loads caused by earthquakes were not allowed for in 
the design. 

 

Ball  valves  at  the  end  of  a  pipe  (end  valve) 
must  be  sealed  with  a  blind  flange  at  the 
free  connection  end  and  appropriately 
secured against unauthorised activation. 

Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 
(plastic lining and plastic components). 

 
 

 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied  is  only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

 

The  operation  limits  specified  on  the  name 
plate  and  in  the  pressure-temperature 
diagram  must  under  no  circumstances  be 
exceeded. 

 
 
 

Содержание BVA/F Series

Страница 1: ...t installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 036 en Revision 19 Edition...

Страница 2: ...3 Shutdown 10 8 Malfunctions 10 9 Maintenance 11 9 1 Dismantling 11 9 1 1 BVA F with lever 11 9 1 2 Ball valve with actuator 11 9 2 Assembly BVA F BVAP F with ball stem unit 11 9 2 1 Packing insert 1...

Страница 3: ...tric actuator to ISO 5211 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 leak rate...

Страница 4: ...ighten in diametrically opposite sequence The tightening torques for pipe screws and body screws mentioned must not be exceeded For an exception see Section 8 Flange connection valve pipe is leaking T...

Страница 5: ...6 red 708 708 814 1062 4425 Al2O3 ceramic ball DN p in psi 45 85 145 250 max adm inch in lbs in lbs in lbs in lbs in lbs 1 1 red 89 89 89 106 283 2 221 221 221 266 1060 3 red 221 221 221 266 1060 4 re...

Страница 6: ...ED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lea...

Страница 7: ...t be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means...

Страница 8: ...e valve must be protected against impacts and collisions Directly after receipt of the goods the consignment must be checked for completeness and any in transit damage Do not damage paint protection 5...

Страница 9: ...special accessories in the Richter range 6 2 Grounding The valve must be grounded This can be achieved in the simplest way via the pipe screws using tooth lock washers One pipe screw per flange is und...

Страница 10: ...Prior to undoing the flange connection ensure that the plant is depressurised and emptied Prior to starting any repair work the valve is to be thoroughly cleaned Medium residue may be in the valve eve...

Страница 11: ...dismantling is performed as described in Section 8 1 1 9 2 Assembly BVA F BVAP F with ball stem unit Prior to assembly all parts are to be cleaned and the plastic lined parts checked for damage Inser...

Страница 12: ...d bolts Remove ball 200 from the main body 101 by swivelling it Press the stem 202 downwards into the body and remove base ring 422 9 3 3 BVAP F with actuator Mount actuator 850 with coupling 804 Dism...

Страница 13: ...at right angles to the direction of flow Mount coupling 804 and actuator 850 Observe the actuator position in accordance with the actuator operating manual 9 5 Conversion from lever to actuator Select...

Страница 14: ...05 1 thrust ring 422 base ring 423 packing insert 502 spring gland follower 503 spring gland follower 510 bracket 554 1 washer 557 grounding spring washer 577 lever stop 804 coupling includes 500 ring...

Страница 15: ...to ASME Page 15 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 3 Sectional drawing BVA F 1 to 2 with lever Drawing indicates ball valve with ball stem unit Holes of the flange and housing screws...

Страница 16: ...age 16 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 4 Sectional drawing BVA F 3 to 6 with lever Drawing indicates ball valve with ball stem unit and reduced bore Holes of the flange and housing...

Страница 17: ...Series BVA F BVAP F to ASME Page 17 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 5 View and section Ball valve with lever 10 6 Section ball valve with actuator...

Страница 18: ...ASME Page 18 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 7 Sectional drawing BVAP F 1 to 2 with actuator Drawing indicates ball valve with ball stem unit Holes of the flange and housing screw...

Страница 19: ...e 19 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 8 Sectional drawing BVAP F 3 to 6 with actuator Drawing indicates ball valve with ball stem unit and reduced bore Holes of the flange and housi...

Страница 20: ...with lever DN 1 1 red 2 3 red 4 red 6 red D inch mm 0 96 24 5 1 87 47 5 3 07 78 3 78 96 L inch mm 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 HL inch mm 7 05 179 10 24 260 16 14 410 20 27 515...

Страница 21: ...Series BVA F BVAP F to ASME Page 21 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 10 Dimensional drawing BVAP F with actuator...

Страница 22: ...3 78 96 L inch mm 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 L1 inch mm L2 inch mm L3 inch mm H1 inch mm 1 97 50 3 15 80 4 65 118 5 43 138 H2 inch mm 2 32 60 2 32 60 3 15 80 3 94 100 H3 inch...

Страница 23: ......

Страница 24: ......

Страница 25: ......

Страница 26: ...848 1 vom T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La s 10...

Страница 27: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 28: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 29: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 30: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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