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BLOWER PERFORMANCE DATA – (-)GPK UPFLOW/HORIZONTAL MODELS

BLOWER PERFORMANCE DATA – (-)GLK DOWNFLOW MODELS

MODEL (BTU)

.1

.2

.3

.4

.5

.6

.7

BLOWER

SIZE

MOTOR

H.P.

BLOWER

SPEED

CFM AIR DELIVERY

EXTERNAL STATIC PRESSURE INCHES WATER COLUMN

LOW

675

655

635

610

585

555

520

MED-LO

950

930

905

880

860

830

800

50,000

11 x 6

1/2

MED-HI

1115

1090

1070

1040

1015

985

945

HI

1270

1250

1225

1200

1165

1130

1085

LOW

820

800

780

755

730

705

675

MED-LO

970

955

940

910

880

845

805

75,000

11 x 6

1/2

MED-HI

1110

1090

1070

1040

1010

975

935

HI

1265

1240

1210

1175

1140

1100

1055

LOW

1245

1220

1195

1165

1135

1105

1065

MED-LO

1555

1515

1475

1435

1395

1350

1300

75,000

11 x 7

3/4

MED-HI

1810

1755

1705

1645

1585

1530

1470

HI

2050

1985

1915

1845

1785

1715

1655

*LOW

925

890

865

835

810

775

745

MED-LO

1050

1040

1030

990

960

920

890

100,000

11 x 7

1/2

MED-HI

1220

1195

1160

1140

1105

1065

1020

HI

1410

1380

1345

1300

1255

1205

1150

LOW

1295

1275

1250

1225

1195

1165

1135

MED-LO

1645

1615

1580

1550

1510

1465

1425

100,000

11 x 10

3/4

MED-HI

2045

2000

1955

1905

1845

1785

1720

HI

2320

2260

2200

2130

2060

1985

1910

LOW

1280

1275

1265

1245

1215

1185

1145

MED-LO

1645

1635

1615

1590

1560

1520

1470

125,000

11 x 10

3/4

MED-HI

2050

2015

1960

1935

1885

1835

1775

HI

2365

2310

2250

2185

2115

2035

1950

LOW

1270

1250

1220

1195

1165

1135

1105

MED-LO

1620

1595

1570

1545

1515

1480

1440

150,000

11 x 10

3/4

MED-HI

2010

1985

1960

1915

1850

1800

1730

HI

2340

2275

2215

2145

2080

2010

1940

MODEL (BTU)

.1

.2

.3

.4

.5

.6

.7

BLOWER

SIZE

MOTOR

H.P.

BLOWER

SPEED

CFM AIR DELIVERY

EXTERNAL STATIC PRESSURE INCHES WATER COLUMN

LOW

735

715

690

660

635

605

575

MED-LO

1025

1015

995

975

955

930

905

50,000

11 x 6

1/2

MED-HI

1185

1165

1150

1130

1100

1075

1040

HI

1345

1330

1310

1295

1265

1235

1205

LOW

835

820

800

775

750

720

685

MED-LO

990

975

955

935

905

875

835

75,000

11 x 6

1/2

MED-HI

1140

1125

1105

1080

1050

1020

980

HI

1300

1290

1265

1245

1215

1180

1140

LOW

1210

1205

1195

1180

1165

1155

1130

MED-LO

1580

1560

1550

1530

1495

1465

1430

75,000

11 x 7

3/4

MED-HI

1915

1880

1825

1790

1740

1675

1600

HI

2050

1995

1940

1885

1835

1770

*LOW

935

910

885

855

825

785

760

MED-LO

1070

1055

1040

1010

980

945

905

100,000

11 x 7

1/2

MED-HI

1240

1210

1190

1165

1135

1095

1055

HI

1420

1395

1370

1340

1305

1265

1220

LOW

1330

1295

1285

1245

1225

1205

1160

MED-LO

1690

1670

1655

1615

1585

1565

1525

100,000

11 x 10

3/4

MED-HI

2085

2055

2005

1970

1945

1880

HI

2410

2355

2305

2240

2165

2100

LOW

1330

1295

1280

1240

1215

1210

1175

MED-LO

1690

1660

1635

1580

1535

1480

125,000

11 x 10

3/4

MED-HI

2090

2035

1985

1930

1850

1785

HI

2395

2335

2260

2185

2080

1965

LOW

1300

1280

1230

1205

1170

1115

1030

MED-LO

1675

1650

1620

1570

1545

1485

1425

150,000

11 x 10

3/4

MED-HI

2105

2075

2035

1990

1955

1900

1815

HI

2340

2290

2215

2145

2080

1995

*NOT TO BE USED AS A HEATING SPEED!

92-23671-07-01

*NOT TO BE USED AS A HEATING SPEED!

92-23671-06-02

Содержание 1x2000

Страница 1: ...e WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Do not return to your home until authorized by the gas supplier or fire department DO NOT RELY ON SMEL...

Страница 2: ...und to electrical panel DC microamp µA flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals Y C not with wire nuts VENTING Correct vent pipe diameter and length according to AGA GAMA tables Vent connection size Correct venting material according to AGA GAMA tables Correct lining for mason...

Страница 3: ...ecautions 1 Installation Check List 2 Location Requirements and Considerations 4 Combustion and Ventilation Air 10 Vent Pipe Installation 13 Gas Supply and Piping 16 Electrical Wiring 19 Accessories 20 Air Flow 26 Maintenance 29 Troubleshooting 31 Wiring Diagram 33 Installation Instructions are updated on a regular basis This is done as product changes occur or if new information becomes available...

Страница 4: ...oring or by using support brackets See Figure 1 8 IMPORTANT If installing in a utility room be sure the door is wide enough to a allow the largest part of the furnace to pass or b allow any other appliance such as a water heater to pass CLEARANCE ACCESSIBILITY The design of forced air furnaces with input ratings as listed in the tables on the following pages are certified by A G A Laboratories and...

Страница 5: ...150 lbs CLEARANCE TO COMBUSTIBLE MATERIAL INCHES UPFLOW AND UPFLOW HORIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 241 2 2613 16 265 8 2411 32 2411 32 19 32 9 16 247 16 281 16 265 8 143 8 111 2 34 13 8 DIA 23 15 20 D 7 8 DIA 7 8 DIA 19 32 19 32 3 4 143 8 111 2 11 4 2317 32 C GAS CONNECTION ELECTRICAL CONNECTION OPTIONAL RETURN AIR CUTOUT EITHER SIDE FOR USE WITH EXTERNAL SIDE FILTER FRAME ...

Страница 6: ...8 0 0 0 1 6 6 120 lbs 12 241 2 2311 32 155 8 23 5 8 0 0 0 1 3 6 140 lbs 15 241 2 2311 32 155 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 241 2 193 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E S A R A 265 8 2613 16 63 16 203 8 233 8 5 8 5 8 3 4 5 8 34 233 8 203 8 63 16 247 16 265 8 201 8 281 16 7 8 DIA 1 2 DIA 13 8 DIA May require 3 to 4 or 3 or 5 adapter May be 0 with type B vent May be ...

Страница 7: ...e furnace If this device is manually operated it must have a means to prevent operation of the other unit unless the damper is in the full heat or cool position IMPORTANT One of the most common causes of forced air heating problems is insufficient return air to the furnace The return system area should be approximately equal to or greater than the area of the warm air discharge CONSULT LOCAL CODES...

Страница 8: ...in the side or back The opening should be cut the full width of the knockouts on the unit NOTE Where the maximum air flow is 1800 CFM or more both sides or the bottom must be used for return air 3 Connect the return duct or return air cabinet to the unit Make the connection air tight to prevent entraining combustion gases from an adjacent fuel burning appliance 4 Be sure to have adequate space for...

Страница 9: ... and 2 or applicable provisions for the local building codes and not obstructed so as to prevent the flow of air to the furnace IMPORTANT Air for combustion and ventilation must not come from a corrosive atmosphere Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage The following types of installation may require OUTDOOR AIR for combustion due to chemical exp...

Страница 10: ...ACE LOCATED IN A CONFINED SPACE A confined space any space smaller than shown above as unconfined must have openings into the space which are located in accordance with the requirements set forth in the following subsections A and B Size the openings by how they are connected to the heated area or to the outside and by the input of all appliances in the space If confined space is within a building...

Страница 11: ...R USING A HORIZONTAL INLET OUTLET Method 2 One permanent opening located within 12 inches of the top of the enclosure shall be permitted where the equipment has clearances of at least 1 inch from the sides and back and 6 inches from the front of the appliance The opening shall directly communicate with the outdoors or communicate through a vertical or horizontal duct to the outdoors or spaces craw...

Страница 12: ...ITHER RIGID OR SUITABLE FLEXIBLE CONSTRUCTION THAT CARRIES A U L LISTING COMMON VENTING IS ALLOWED WITH VERTICAL B 1 VENT SYSTEMS AND LINED MASONRY CHIMNEYS FOLLOW THE NATIONAL FUEL GAS CODE ANSI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CAN CGA B149 1 2 FOR PROPER INSTALLATION PRACTICES IMPORTANT WHEN COMMON VENTING USE B 1 VENT CONNECTORS SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY ...

Страница 13: ... 8 feet from a vertical wall or similar obstruction Terminate all other gas vents not less than 2 feet above the highest point where they pass through the roof and at least 2 feet higher than any portion of a building within 10 feet 2 Terminate a type B gas vent at least 5 feet in vertical height above the highest connected equipment draft hood or flue collar DO NOT CONNECT THIS FURNACE TO A CHIMN...

Страница 14: ...ppliances the venting is likely to be too large to properly vent the remaining attached appliances The following steps shall be followed with each appliance that remains connected to the common venting system while the other appliances that remain connected to the common venting systems are not in operation NOTE WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT THE...

Страница 15: ...ne and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the com bination gas valve on the furnace Refer to Table 2 for the recom mended pipe size for natural gas and Table 3 for LP gas pipe sizes WARNING HORIZONTAL IMPORTANT It is permissible to run flexible gas connector inside the unit to a piece of black pipe Install a ground joint...

Страница 16: ...0 Equivalent length of pipe 60 ft 3 4 IPS required SETTING GAS PRESSURE The maximum gas supply pressure to the furnace should be 10 5 w c natural gas or 13 w c LP gas The minimum supply gas pressure to the gas valve should be 5 w c natural gas or 11 w c LP gas A properly calibrated U Tube manometer is required for accurate gas pressure measurements Supply Gas Pressure Measurement A line pressure t...

Страница 17: ...g 5 Turn the gas supply back on and check for proper operation and manifold pressure 6 Attach the notice label alerting the next service technician that the furnace has been converted to LP gas 17 RATING PLATE ELEVATION INPUT BTU HR 0 TO 7 999 FT 8 000 FT AND ABOVE NATURAL GAS HEATING VALUE 1 000 BTU FT3 SPECIFIC GRAVITY 0 62 MANIFOLD PRESSURE 3 5 W C 50 000 42 43 75 000 42 43 100 000 42 43 125 00...

Страница 18: ...ale Ontario Canada M92 1R3 WARNING WARNING ELECTRICAL WIRING ELECTRONIC NIGHT SETBACK THERMOSTATS ARE COMPATIBLE WITH THE FURNACE CONTROL SYSTEM SOME MAY REQUIRE AN ISOLATION RELAY If an isolation relay is needed install it as close to the control board as possible Use a single pole single throw relay with a 24 volt operating coil The relay contacts should be designed for 24 volt loads Connect one...

Страница 19: ...e second control respectively d Both control boards must have Twin switch 3 in ON position e Adjust the heat anticipator current to 0 15 amps NOTE Leave Switch 4 in the OFF position It does not affect the twinning operation HIGH ALTITUDE KIT Models with inputs over 50 000 btu hr installed at altitudes of 5 000 feet and above require a low fire pressure switch change These may be ordered under Opti...

Страница 20: ...20 FIGURE 16 UTEC NO 1095 100 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION I685 ...

Страница 21: ...21 FIGURE 17 UTEC NO 1095 100 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION I684 ...

Страница 22: ...will run for 60 seconds on low stop momentarily and then restart b The ignition process goes through one more try on low fire If this fails there are two tries on high fire with a 30 second interpurge between trials During high fire ignition attempts the inducer steps to high speed the high pressure switch closes both pressure switch closes both pressure switches are now closed and the gas valve s...

Страница 23: ...if the required HEAT and COOL speeds are the same IMPORTANT Do not connect any leads to the HEAT or COOL terminals if the HEAT COOL terminal is used 5 M1 Connect unused motor lead 6 M2 Connect unused motor lead The unit comes from the factory set to stop the blower 120 seconds after the thermostat is satisfied in heating and 45 seconds after the thermostat is satisfied in cooling This timing can b...

Страница 24: ...egulators Set the furnace manifold pressure at 10 W C at the gas control valve For elevations up to 8 000 feet rating plate input ratings apply For high altitudes elevations 8 000 and over the orifice spud must be changed To change orifice spuds 1 Shut off the manual main gas valve and remove the gas supply piping from the gas valve RATING PLATE ELEVATION INPUT BTU HR 0 TO 7 999 FT 8 000 FT AND AB...

Страница 25: ...he thermometer in the supply air duct stops rising approximately five minutes subtract the return air temperature from the supply air temperature The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate See Figure 21 If the measured temperature rise is above the approved range the air flow is too low More...

Страница 26: ...5 1515 1480 1440 150 000 11 x 10 3 4 MED HI 2010 1985 1960 1915 1850 1800 1730 HI 2340 2275 2215 2145 2080 2010 1940 MODEL BTU 1 2 3 4 5 6 7 BLOWER SIZE MOTOR H P BLOWER SPEED CFM AIR DELIVERY EXTERNAL STATIC PRESSURE INCHES WATER COLUMN LOW 735 715 690 660 635 605 575 MED LO 1025 1015 995 975 955 930 905 50 000 11 x 6 1 2 MED HI 1185 1165 1150 1130 1100 1075 1040 HI 1345 1330 1310 1295 1265 1235 ...

Страница 27: ...cause of inadequate combustion air DO NOT reset the flame roll out switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation Replace this switch only with the identical replacement part PRESSURE SWITCHES This furnace has two pressure switches for sensing a blocked vent condition One is for high pressure and the other...

Страница 28: ...nt of filter and frame to get proper width for a side filter TABLE 5 FILTER SIZES 28 MAINTENANCE WARNING FIGURE 23 RESIZING FILTERS FRAME NOTE Some filters must be resized to fit certain units and applications SOLID BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY UPFLOW FILTER SIZES FURNACE INPUT BOTTOM SIDE QUANTITY WIDTH BTUH SIZE SIZE 14 50 121 4 X 25 153 4 X 25 1 171 2 75 100 153 4 X 25 15...

Страница 29: ...29 FIGURE 25 FILTER RETAINING RODS SIDE RETURN FIGURE 26 DOWNFLOW FILTER INSTALLATION ...

Страница 30: ...and set the thermostat lever to the lowest temperature 2 Shut off the gas supply to the furnace either at the meter or at a manual valve in the supply piping 3 Remove burner door On downflow models the blower door and burner door flange must also be removed 4 Disconnect gas supply piping from gas valve 5 Remove screws 4 connecting the burner tray to the center panel 6 Disconnect wiring to the gas ...

Страница 31: ... FIGURE 27 INTEGRATED FURNACE CONTROL IFC TROUBLESHOOTING GUIDE FOR UTEC 1095 101 31 ...

Страница 32: ...32 ...

Страница 33: ... FIGURE 28 UTEC 1095 101 INTEGRATED FURNACE CONTROL 33 ...

Страница 34: ...34 ...

Страница 35: ...35 ...

Страница 36: ...36 CM 599 Rheem Manufacturing Company Air Conditioning Division Fort Smith Arkansas ...

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