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53

10 FAULT-FINDING

10.1 General (all installations)

Check the following, in sequence (by service engineer):

Step

Signs

Check points

Actions

1

Boiler display is blank. The mains voltage 230 V Replace fuse if 

necessary, but check 
what circuit it was 
protecting and rectify if 
faulty.

The fuse in the euro- 
connector 
The control box fuses

2

Boiler display shows a 
fault code 

For flashing digits

If yes, follow instructions 
in the table, 

ref. Par. 10.2

.

3

Boiler display shows 
operating code 

(see Par. 6.3)

0

 (no heat demand)

Go to point 4.

1

 to 

9

h

l

b

 

try to find the cause of 
the fault, using operating 
mode shown.

4

Use boiler manual 
override. 

(see Par. 6.1.3) 

Does the boiler start up?

Yes, check external 
control and wiring, or go 
to point 6.
No, go to point 5.

5

Override external 
controls by fitting a 
link across terminals 
3 and 4 of the boiler 
terminal strip

Does the boiler start up?

Yes, check boiler 
parameters. If all OK, 
then replace control box.
No, repeat point 3,or go 
to point 6.

Содержание Quinta 85

Страница 1: ...R e m e h a Q u i n t a 8 5 High efficiency condensing boiler for wall mounted installation Output 14 90 kW Technical information Remeha Quinta 85...

Страница 2: ...to water efficiency 12 5 Application information 12 6 Control and safety equipment 13 6 1 The control panel 13 6 1 1 General 13 6 1 2 Layout of the control panel 13 6 1 3 Combined key functions in ope...

Страница 3: ...7 6 6 15 Start and end point analog signal Q and Y 28 6 7 Read out mode X00 28 6 8 Fan speed mode 00 29 6 9 Failure mode x00 29 7 Installation instructions 30 7 1 General 30 7 2 Location 30 7 3 Flue g...

Страница 4: ...1 x no volt switched pair 47 8 4 4 High low control 2 x no volt switched pairs 48 8 5 DHW control Broag priority 48 8 5 1 Temperature control 48 8 5 2 Primary flow control 48 8 6 System pump 48 8 7 Fr...

Страница 5: ...ompetent Engineer with the relevant certification ie CORGI ACOPS IEE regs etc On completion a copy of the commissioning sheet should be returned to Broag Ltd for record purposes If you have any questi...

Страница 6: ...air ratio control system ensures clean trouble free operation with higher than average efficiencies of 109 NCV in the condensing mode combined with ultra low NOx and minimum CO emissions The standard...

Страница 7: ...or 4 Gas injector venturi 5 Cast aluminium heat exchanger 6 Temperature sensor return 7 Air inlet tube 8 Pressure gauge 9 Control panel 10 Facility for incorporating a rematic weather compensated boil...

Страница 8: ...he boiler The digital display will also indicate a flashing fault code confirming the reason for the failure The products of combustion in the form of hot flue gases are forced through the heat exchan...

Страница 9: ...00 W4H 79 00048 05 W4H 79 00024 Return connection 1 BSP m Flow connection 1 BSP m Gas connection BSP m Condensate connection 25 mm o d plastic Flue gas connection 100 mm i d Combustion air supply con...

Страница 10: ...e level at 1 m from boiler dB A 52 Gas and flue details Category II 2H3P Min Max Inlet pressure natural gas mbar 17 30 Min Max Inlet pressure propane mbar 37 50 Gas consumption natural gas m3 h 1 5 9...

Страница 11: ...dry DIN 4702 part 8 Pre mix fully modulating 18 100 gas burner with gas air ratio control for maximum efficiency Intelligent advanced boiler control abc c w a comprehensive operating service and fault...

Страница 12: ...age water temperature of 40 C 50 30 C NOTE NCV Hi GCV Hs 5 APPLICATION INFORMATION The Quinta 85 can be used on all new and re furbishment projects in both single and multiple configurations Conventio...

Страница 13: ...most site conditions These values are set and read using the built in control panel or with a notebook computer with the correct software For security the control has three levels of access User leve...

Страница 14: ...e e s key r symbol Switch function burner switch HTG manual override f e key Program function key to save the settings f e key k symbol Switch function burner switch DHW manual override g key Program...

Страница 15: ...ltaneously the boiler will return to operating mode Following a manual override the boiler will return to normal auto control if no keys are used within a 15 minute period Forced mode low l By pressin...

Страница 16: ...h dot Flow temperature set point Pump run on time HTG DHW temperature set point A Boiler control setting u n a Setting mode service level see Par 6 6 service engineer level only Flow temperature set p...

Страница 17: ...e Q Start point for 0 Volt analog signal Y End point for 10 Volt analog signal _ intern Read out mode see Par 6 7 digit or letter with flashing dot Actual flow temperature Actual return temperature Ac...

Страница 18: ...aning Code Description 0 Standby there is no heat demand from control system 1 Pre purge before start up the boiler is purged for 4 2 seconds Post purge when the heat demand has been met the fan conti...

Страница 19: ...g time from the 120 seconds before attempting a restart B Internal check on fan speed After 5 attempts the boiler will lockout This code will be recorded B Internal check on fan speed After 5 attempts...

Страница 20: ...ser level X Code Description Setting range Preset Flow temperature set point 20 90 C 80 Pump run on time HTG 00 pump run on 10 seconds 03 01 15 pump run on in minutes DHW temperature set point 20 75 C...

Страница 21: ...ey until the digit with dot appears in the code display Press the s key until the digit with dot appears in the code display Set the required value using the and keys Press the e key to store the new...

Страница 22: ...e code display Press the s key until the digit A with dot appears in the code display Set the required X and Y values as listed below in using the and keys Press the e key to store the new value value...

Страница 23: ...holding both keys pressed set the t display to 12 using the or keys and press the e key The display will flash twice confirming acceptance of the access code Release the keys and c12 will dissappear f...

Страница 24: ...d 00 E N a 0 100 F N a 20 G Forced part load time after start HTG 00 15 minutes 03 H Fan speed at start May not be changed 20 I DHW control stop or boiler modulation set point based on parameter 00 30...

Страница 25: ...o 100 output approx 1200 to 5300 rpm factory default 62 100 This value sets the maximum output of the boiler 6 6 4 Fan speed at part load HTG and DHW Adjustable from 18 to 100 output approx 1200 to 53...

Страница 26: ...iler will modulate when the flow temp equals the DHW set point DHW control stop set point parameter I i e 55 20 75 The boiler carries out a control stop at a flow temp of 80 C modulation point 5 C the...

Страница 27: ...e T below actual return temp at the moment of control stop during HTG demand A control stop occurs when the flow temp equals the flow temp set point 5 C HTG cut in temperature actual return temperatur...

Страница 28: ...ble when boiler control operation parameter A has the x value set to 4 6 7 Read out mode X00 To check boiler set points and values Using the m key press repeatedly until flashing dot appears in the co...

Страница 29: ...ratures Using the m key press repeatedly until 1 flashing digit appears in the code display Then select the required code 2 3 or 4 etc using the s key and read off the relevant value Code t Descriptio...

Страница 30: ...ion and Maintenance Instructions These manufactures Instructions must NOT be taken as overriding statutory obligations Failure to install this appliance correctly could result in an unsafe condition w...

Страница 31: ...ove the transit cover plate Fig 06 Top view Remeha Quinta standard concentric version with optional twin pipe adaptor shown right 05 W4H 79 00006 00 W4H 79 00012 Horizontal components in the flue gas...

Страница 32: ...harge always under pressure Conventional open flue installation Combustion air for the boiler must be provided to the room compartment in accordance with the British Standards For maximum flue length...

Страница 33: ...e drain The flue outlet should terminate with reduction cone and bird guard only chinamans hat or GLC type terminals etc should not be used Use vertical flue terminal MG 87973 for classification C33 a...

Страница 34: ...2 bends 45 15 m 2 x 1 4 17 8 24 flue OK Note If the design parameters are outside the values shown in the above table or there is any doubt over the flue system please contact our technical departmen...

Страница 35: ...otal length 3 m 2 bends 45 3 m 2 x 1 5 m 13 m flue OK Note If the design parameters are outside the values shown in the above table or there is any doubt over the flue system please contact our techni...

Страница 36: ...with adverse wind conditions i e in some coastal regions NOTE If the design parameters are outside the values shown in the above table or there is any doubt over the flue system please contact our te...

Страница 37: ...de some form of water treatment especially in open vented systems in order to prevent or reduce the following Metallic corrosion Formation of scale and sludge Microbiological contamination Chemical ch...

Страница 38: ...0 5447 Email sales fernox com Web site www fernox com For the correct dosage and for further information on water treatment or system cleaning we advise direct contact with either of the above compani...

Страница 39: ...his control when used in conjuction with the optional Broag DHW sensor or thermostat not a Broag supply a 3 way diverting valve or DHW pump can provide boosted primary flow temperature independent of...

Страница 40: ...Fig 11 The separated hydraulic groupes have system pumps controlled by a rematic controller for example The controller monitors the conditions from each group and varies the heat output to suit the de...

Страница 41: ...41 Fig 11 A flow and return header installation with rematic controller 05 W4H HS 00010...

Страница 42: ...10 VA Pre purge time 4 2 seconds Post purge time 10 seconds Safety time 4 2 seconds maximum Anti hunting time 150 seconds Pump run on HTG 1 15 minutes Pump run on DHW 5 minutes 8 2 3 Fuse specificatio...

Страница 43: ...5 is supplied with a low water protection on the basis of temperature measurement see Fig 21 Boiler sensor resistance temp graph By modulating back at the moment that the water flow threatens to fall...

Страница 44: ...the basis of the boiler flow temperature sensor This applies to both single and multiple boiler installations up to a max of 8 under the dictates of a room and or outside temperature sensor Three mod...

Страница 45: ...2 Set the x value of the boiler control operation parameter A to 1 2945 C3 K Optimising weather compensated boiler control for multiple boilers These controls are supplied with outside sensor room sen...

Страница 46: ...based 20 to 90 C set the x value of the boiler control operation parameter A to 4 To set the ratio between voltage and the desired flow temperature see Par 6 6 15 and the graph below Output based fixe...

Страница 47: ...een voltage and output pdf 8 4 3 On off control 1 x no volt switched pair The heat output modulates between the minimum and the maximum value based on the set flow temperature terminal connections 3 a...

Страница 48: ...ol option parameter J to 01 connected to terminals 17 and 18 230 1 50 max 1 Amp If the DHW pump requires more than 1 amp terminals can only be used to switch a pump relay 8 6 System pump A system pump...

Страница 49: ...10 and 14 Any external devices required to stop the boiler should then be wired in series and connected to terminals 10 and 14 If the contacts of the external interlock have opened during heat demand...

Страница 50: ...r and installation is full of water and at the correct pressure 9 Vent the system if necessary 10 Fill the siphon with clean water 11 Tighten siphon cup keep hold on siphon extension pipe 12 Close the...

Страница 51: ...18 3 When full load speed is reached check values against the table and adjust if necessary using the screw on the venturi see Fig 20 Fig 20 Setting screws 00 W4H 79 00005 Boiler model Natural gas Fan...

Страница 52: ...previous setting slightly Repeat the process 18 1 to 18 7 and re check the values as many times as necessary until they are correct at both loads 19 Remove the flue gas analyser Seal the test point 20...

Страница 53: ...gits If yes follow instructions in the table ref Par 10 2 3 Boiler display shows operating code see Par 6 3 0 no heat demand Go to point 4 1 to 9 h l b try to find the cause of the fault using operati...

Страница 54: ...e control box Check the wiring on the boiler terminal strip and to the Gasmodul control box Table 17 Fault finding 10 2 Fault codes In the event of an error message both the code display and the t dis...

Страница 55: ...is fitted properly is clean and set the gas air ratio is correct see Par 9 1 the gas pipe is not clogged or incorrectly sized the air supply and flue outlet is free of obstructions if the condensate...

Страница 56: ...uns continuously or speed signal not correct Check control cable connections and for continuity Fan defective Flue draft conditions too high 3 Temperature sensor failure Flow temperature sensor short...

Страница 57: ...57 Fig 21 Sensor resistance graph pdf...

Страница 58: ...Remeha Quinta 85 58 Fig 22 Ionisation measurement 04 W4H 79 00007...

Страница 59: ...and gas soundness Check flue and air inlet system is clear and gas water tight Check system pressure Check control settings Check ionisation level minimum 4 A dc ionisation measurement in Volts betwee...

Страница 60: ...ission boiler NOTE 1 Please ensure that the mains power supply is isolated before components are disconnected from the boiler for maintenance 2 Care should be taken when stripping the boiler for maint...

Страница 61: ...tions furnisched by us remain our property and may not be multiplied without our prior consent in writing Subject to alterations 57638 0803 R e m e h a Q u i n t a 8 5 Broag Ltd Remeha House Molly Mil...

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