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Water may drip from the discharge pipe of the pressure relief device. This pipe must be left open to the atmosphere. The pressure relief device is
to be operated regularly to remove lime deposits and to verify that it is not blocked.

G3 REQUIREMENT

"....there shall be precautions... to ensure that the hot water discharged from safety devices is safely conveyed to where it is visible but will not
cause danger to persons in or about the building."

The following extract is taken from the latest G3 Regulations

Discharge pipes from safety devices

Discharge pipe D1

3.50 Each of the temperature relief valves or combined temperature and pressure relief valves specified in 3.13 or 3.17 should discharge either
directly or by way of a manifold via a short length of metal pipe (D1) to a tundish.

3.51 The diameter of discharge pipe (D1) should be not less than the nominal outlet size of the temperature relief valve.

3.52 Where a manifold is used it should be sized to accept and discharge the total discharge from the discharge pipes connected to it.

3.53 Where valves other than the temperature and pressure relief valve from a single unvented hot water system discharge by way of the same
manifold that is used by the safety devices, the manifold should be factory fitted as part of the hot water storage system unit or package.

Tundish

3.54 The tundish should be vertical, located in the same space as the unvented hot water storage system and be fitted as close as possible to, and
lower than, the valve, with no more than 600mm of pipe between the valve outlet and the tundish (see fig 11).

Note: To comply with the Water Supply (Water Fittings) Regulations, the tundish should incorporate a suitable air gap.

page 14

3.55 Any discharge should be visible at the tundish. In addition, where discharges from safety devices may not be apparent, e.g. in dwellings
occupied by people with impaired vision or mobility, consideration should be given to the installation of a suitable safety device to warn when
discharge takes place, e.g. electronically operated.

Discharge pipe D2

3.56 The discharge pipe (D2) from the tundish should:

(a) have a vertical section of pipe at least 300mm long below the tundish before any elbows or bends in the pipework (see fig. 11); and
(b) be installed with a continuous fall thereafter of at least 1 in 200.

3.57 The discharge pipe (D2) should be made of:
(a) metal; or

Содержание 1000 Indirect

Страница 1: ...R36006247_issue_08 Installation Manual Unvented Indirect Water Heaters Installation Servicing Instructions...

Страница 2: ......

Страница 3: ...fety 2 1 General safety warnings 2 2 Recommendations 2 3 Specific safety instructions 3 Technical specifications 3 1 Immersion allocation 3 2 Technical data 3 3 Dimensions and connections 3 4 Electric...

Страница 4: ...rocedure 8 Operation 8 1 General 9 Maintenance 9 1 General 9 2 Standard inspection maintenance operations 10 Troubleshooting 10 1 Fault finding 11 Decommissioning 11 1 Decommissioning procedure 12 Spa...

Страница 5: ...ous risk levels are employed to draw the user s attention to particular information In doing so we wish to safeguard the user avoid hazards and guarantee the correct operation of the appliance DANGER...

Страница 6: ...ut any checks necessary Complete the commissioning checklist Explain the installation to the user If maintenance is necessary warn the user of the obligation to check the appliance and maintain it in...

Страница 7: ...d the installation Do not tamper with any of the safety valves or controls supplied with the cylinder Before any work switch off the mains supply to the appliance Do not switch on if there is a possib...

Страница 8: ...3 1 Immersion allocation Table 1 Immersion allocation table Element 94110301 94110302 94110303 94110304 94110305 94110306 94110307 94110308 94110309 Kw 6 9 12 18 24 30 36 45 54 Location Upper Lower Up...

Страница 9: ...82 Weight full kg 505 610 964 1188 1569 1872 2445 2950 Weight empty kg 105 110 164 188 319 322 445 450 Max supply pressure 1 6 MPa 16 bar Max design pressure 0 8 MPa 8 bar Max operating pressure 0 6 M...

Страница 10: ...10 bar 1 x 1 25 8 bar or 13 bar 1 5 2000 2500 2 1 5 6 bar or 5 10 bar 1 25 x 1 5 8 bar or 13 bar 2 Commercial Cylinder Volume ltr Expansion Vessel Size ltr Mounting Kit Weights 400 500 60 Floor Mounte...

Страница 11: ......

Страница 12: ...443 1 BSP 527 527 1 BSP 599 599 F 1 BSP 309 309 1 BSP 437 437 1 BSP 526 526 2 BSP 606 606 G N A N A 487 487 N A 526 526 N A 575 575 H N A BSP 657 657 BSP 751 751 BSP 815 815 I N A 774 859 N A 952 952...

Страница 13: ...Figure 3 Indirect wiring diagram 1 Thermostat Option 2...

Страница 14: ...Figure 3a Indirect wiring diagram 2 volt free option NOTE Option 2 utilises control thermostat to provide volt free control circuit page 8...

Страница 15: ...Figure 4 Single phase wiring schematic...

Страница 16: ...al contactors must be approved components certified for 10 000 cycles of operation for the contactor controlled by the thermostat and at least 30 for the contactor controlled by the non self resetting...

Страница 17: ...pplications The water is heated indirectly through a coil in the unit using an indirect heat source It can also be heated using Auxiliary immersion heaters To provide pressure to the tap or shower an...

Страница 18: ...2 port zone valve...

Страница 19: ......

Страница 20: ...emand can be satisfactorily met The minimum supply requirements should be 0 15MPa 1 5 bar pressure and 100 litres per minute flow rate A 28mm cold water supply is recommended as a minimum However if a...

Страница 21: ...pipe away any discharge from the safety valves In areas where the water consistently contains a high proportion of solids e g suspended matter that could block the strainer unless adequate filtration...

Страница 22: ...der is level and capable of permanently supporting the weight when full of water see table 2 for weights 5 4 Transport Prior to installation the unit should be stored and transported in an area free f...

Страница 23: ...itted temperature pressure relief valve be removed other than by a competent person To do so will invalidate any guarantee or claim The cold water combination valve assembly must be fitted on the main...

Страница 24: ......

Страница 25: ...stable and should be set between 1 5 6 bar The valve can be fitted in any orientation to suit the installation as long as the valve is installed with the direction of flow arrows pointing in the corre...

Страница 26: ...Figure 10 Cold water combination valve 400 500ltr page 13 Secondary circulation If secondary circulation is required it is recommended that it be connected to the cylinder as shown see fig 11 below...

Страница 27: ...stratification kits The correct size of de stratification kit must be used with your cylinder to ensure the volume can be circulated in 1 hour The pump instructions will need to be reviewed for infor...

Страница 28: ...ure and pressure relief valve from a single unvented hot water system discharge by way of the same manifold that is used by the safety devices the manifold should be factory fitted as part of the hot...

Страница 29: ...corporating a water trap which allows water into the branch pipe without allowing foul air from the drain to be ventilated through the tundish b be a separate branch pipe with no sanitary appliances c...

Страница 30: ...he next largest size Maximum resistance allowed for a straight length of 28mm pipe D2 from a G1 2 temperature relief valves equates to 18m Subtract the resistance of 4 No 28mm elbows at 1 0m each 4 0m...

Страница 31: ......

Страница 32: ...n the centre of the heater plate and a cut out which is fitted to the side of the thermostat These MUST be wired in series with the operating coil circuit of the contactor not supplied Space and heati...

Страница 33: ...allow the cylinder to heat up to normal working temperature 65 C recommended If necessary the temperature can be adjusted by inserting a flat bladed screwdriver in the adjustment spindle on front of t...

Страница 34: ...planation of its operation The installer is legally required to complete a commissioning checklist as a means of complying with the appropriate Building Regulations England Wales All installations mus...

Страница 35: ...Figure 12 Auxiliary controls...

Страница 36: ...Figure 13 Indirect controls page 18 8 Operation 8 1 General...

Страница 37: ...0 C to 80 C Maximum working temperature is 80 C 176 F In very hard water areas limit to 60 65 C 140 150 F For optimal working conditions the thermostat should be set to 70 C max If the thermostat is s...

Страница 38: ...tandard inspection maintenance operations Inspection The immersion heater boss can be used as an access for inspecting the cylinder internally Safety valve operation CAUTION Water discharged may be ve...

Страница 39: ...eck the charge pressure using a tyre pressure gauge The pressure must be set in accordance with the inlet pressure set on the pressure reducing valve If it is lower than the required setting it should...

Страница 40: ...ater heater and its associated controls MUST be carried out by a competent installer for unvented water heating systems In case of doubt contact service support Spare Parts A full range of spare parts...

Страница 41: ...rols replace if faulty Milky water Oxygenated water Water from a pressurised system releases oxygen bubbles when flowing The milkiness will disappear after a short while 11 Decommissioning 11 1 Decomm...

Страница 42: ...SOLATING BALL VALVE 2 95605181 13 ISOLATING DRAIN VALVE 1 95605182 14 TUNDISH 22mm 28MM 7716580 15 TUNDISH 1 1 2 X 2 95607452 16 PRV 1 SET PRESSURE 1 5 TO 6 BAR MAX IP 16 BAR 95605183 17 PRV 1 SET PRE...

Страница 43: ...ATION UP 20 30N 95607366 36 PUMP 3 SPEED CIRCULATION UPS 15 50N 130 95607404 37 28MM PUMP ISOLATING VALVE 95605177 38 2 PORT MOTORISED VALVE BODY DN32 7031586 39 2 PORT MOTORISED VALVE BODY DN40 70315...

Страница 44: ...10308 54kW Element Assembly 94110309 Destratification loop kit 400 500 litre 95970140 Destratification loop kit 800 1450 litre 95970157 Destratification loop kit 2000 2500 litre 95970158 Temperature g...

Страница 45: ...3 7 8 Part No See table Part No 95 605 176 9 12 13 Part No See table Part No 95 605 182...

Страница 46: ...14 15 Part No 95 607 367 Part No 95 607 425 16 18 19 21 Part No See table Part No See table...

Страница 47: ...22 23 24 Part No 95 605 192 95 605 194 Part No 95 605 103 25 26 Part No 7033371 Part No 95 612 650...

Страница 48: ...27 28 Part No 95 612 652 Part No 95 605 884 29 30 31 Part No 7031564 7031565 Part No 95 607 690...

Страница 49: ...32 33 Part No 95 607 691 Part No 95 980 025 34 35 36 Part No 95 980 009 Part No 95 607 366 95 607 404...

Страница 50: ...37 38 39 Part No 95 605 177 Part No 7031586 7031587 40 41 42 Part No 7031588 7035971 Part No 7031595 7031596 page 24 page 25 page 26...

Страница 51: ...page 27 page 28 page 29 MAINS PRESSURE HOT WATER STORAGE SYSTEM COMMISSIONING CHECKLIST...

Страница 52: ......

Страница 53: ...water system is serviced regularly and that the appropriate Service Record is completed Service Provider Before completing the appropriate Service Record below please ensure you have carried out the s...

Страница 54: ......

Страница 55: ...e water heater has not been subjected to excessive pressure beyond the guidelines detailed in the installation instructions The water heater has not been subjected to frost nor has it been tampered wi...

Страница 56: ...boilers remeha co uk 36006247_issue_08 page 32 emeha UnveRemeha Unvented Flexistor Water Heaters Installation 7038477_issue _01 Pre Serial No 1831nted Flexistor Water Heaters Installation 7038477_issu...

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