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Regada REMATIC ULR 1PA-Ex, Инструкции по установке, обслуживанию и техническому обслуживанию, Страница: 2 / 52

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TEST CERTIFICATE 

 

COMPLETENESS CERTIFICATE

 

INSTALLATION CERTIFICATE

 

  EXPLOSION-PROOF ELECTRIC LINEAR ACTUATOR REMATIC ULR 1PA-1-Ex, ULR 2PA-1-Ex

 

  Type number  ................................................... 

Power supply ......................................... V 

............ Hz 

  Serial number .................................................. 

Max. load thrust ............................................................ N 

  Production year  ............................................... 

Set switch-off thrust ...................................................... N 

  Wiring diagram  ................................................ 

Operating speed ................................................. mm/min 

    ....................................................................... 

Operating stroke ........................................................mm 

    ....................................................................... 

Control ............................................................................. 

    ....................................................................... 

Input operation signal  ..................................................... 

  Warranty period ...................................months 

Output signal.................................................................... 

  Serial number of electric motor  ........................................................................................................................... 

  Serial number of control unit  ............................................................................................................................... 

  Explosion-proof version:                    Ex d IIC T5 Gb +       

          +                    Ex de IIC T5 Gb  +   

                                                              Ex tb IIIC T100

°

C Db                                                                    

  Final report No.:  IECEx FTZU 11.0001X /FTZÚ 09 ATEX  0184X, IECEx  FTZU  11.0002X  /FTZÚ  09  ATEX 
0185X 

  Design and type tests are in accordance with the following standards: 

 

EN/IEC 60 079-0: Explosive atmospheres - Part 0: 

Equipment general requirements – General requirements

 

  EN/IEC 60 079-1: Explosive atmospheres - Part 1: 

Equipment protection by flameproof enclosures “d” 

    EN/IEC 60 079-7 – Explosive atmospheres Part 7: 

Equipment protection by increased safety “e” 

   EN/IEC 60079-31: Explosive atmospheres – Part 31: 

Equipment dust inition protection by enclosure „t“

 

  Tests made in accordance with TP 74 1167 00 

  Tests made by ................................................. 

Packed by  .......................................................................   

  Date ................................................................. 

Signature and stamp ....................................................... 

 

Used valve .........................................................................................................................................................  

 

Assembled by: Firm ...........................................................................................................................................  

                      Name ...........................................................................................................................................     

 

Warranty period  ................................ months 

 

Date  ..............................................................  

Signature and stamp .......................................................  

 

Location  ............................................................................................................................................................  

 

Installed by: Firm  ..............................................................................................................................................  

 

                  Name ..............................................................................................................................................  

 

Warranty period ................................. months 

 

Date  ..............................................................  

Signature and stamp .......................................................  

 II 2 G  

 II 2 G c 

 II 2 G  

 II 2 D    

Содержание REMATIC ULR 1PA-Ex

Страница 1: ...INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS 74 1063 52 1026 Explosion proof electric linear actuators REMATIC ULR 1PA Ex ULR 2PA Ex...

Страница 2: ...ECEx FTZU 11 0002X FTZ 09 ATEX 0185X Design and type tests are in accordance with the following standards EN IEC 60 079 0 Explosive atmospheres Part 0 Equipment general requirements General requiremen...

Страница 3: ...rs and the register of errors and warnings 26 4 3 Putting an EA into operation when the EA is set up and connected with the armature already in the production plant starting the calibration 28 4 4 Put...

Страница 4: ...standard EN IEC 61010 1 within valid edition assigned for installation category II overvoltage category In order to demonstrate the compliance with the requirements of the European Council directive o...

Страница 5: ...ification consists of the following characters Ex electric equipment complies with standard EN IEC 60 079 0 and related standards for the corresponding types of explosion protection d identification o...

Страница 6: ...or to the level of protection IP of the electric device Flameproof enclosure d type of protection where in the parts capable of igniting an explosive atmosphere are located within the enclosure in ca...

Страница 7: ...actuator by additional construction in order to maintain ambient temperature max 55 C and also to stop temperature transmitting through junction component 5 Cable glands blinds are assigned only for...

Страница 8: ...number of 1 million start ups Switching frequency max 1 200 h 1 1 000 h 1 500 h 1 250 h 1 125 h 1 Minimal lifetime expectancy number of operating hours 850 1 000 2 000 4 000 8 000 Time of net operatio...

Страница 9: ...ea type IV sea industrial According to IEC 60364 3 1993 EA have to resist external influences and work for a certainty In conditions of external environment marked as warm mild to very hot dry with te...

Страница 10: ...signed for automatic regulation via analogue signals are designed for intermitted operation S4 25 with min number of starts according to table Thrust ranges kN On Off cycles per hour a Inching starts...

Страница 11: ...sories are not immediately installed they have to be stored in dry well ventilated sheltered rooms protected against dirt dust soil humidity with placing onto shelves or onto pallets chemical impacts...

Страница 12: ...n chapter 5 1 Service Basic modules of DMS3 electronic control system for ULR PA Ex Control unit 2 main part of system DMS3 it contains microprocessor 6 signal LED and 4 buttons for simple adjustment...

Страница 13: ...ULR 1PA Ex ULR 2PA Ex 11 Fig 1 2 1 7 6 5 4 8 3...

Страница 14: ...12 ULR 1PA Ex ULR 2PA Ex Fig 1A 8 2 4 6 5 5 3 7 1...

Страница 15: ...12 5 20 24 40 48 6 4 10 80 96 4 8 3 2 8 Single phase 115 60Hz 40 1500 0 67 9 0 10 20 7 5 5 12 5 40 6 4 10 ULR 1PA Ex type number 546 80 4 up to 80 without transmitter 4 8 3 2 8 16 22 Three phase 3x400...

Страница 16: ...on O Position Notes C Torque shutting off at end limit thrust Closed O Torque shutting off at end limit thrust Opened C Position shutting off at end limit position Closed O Position shutting off at en...

Страница 17: ...4 mA 10 2 V according to version 20 12 mA 12 4 mA Input resistor for signal 0 4 12 up to 20 mA 4 up to 12 mA Rin 120 Input resistor for signal 0 2 up to 10 V Rin 30 k Tolerance of controller s linear...

Страница 18: ...max 0 08 2 5 mm2 screw less terminal 2 terminals OP CL for version with 3 phase electric motor with intersection of connection wire max 0 08 2 5 mm2 screw less terminal 2 terminals 0 V 24V with inter...

Страница 19: ...16s PX2K M16 3 1 8 7 6 1 11 5 X 16 PX2K M16 M16x1 5 6 5 14 0 12 5 20 9 X 20s 16 PX2K M20 3 1 8 6 6 1 13 4 X 20s PX2K M20 6 1 11 6 9 5 15 9 CMP Stahl X 20 PX2K M20 x a 6 5 13 9 12 5 20 9 12 20 13CR ex...

Страница 20: ...er supply board is installed with power supply fuse F3 Location of the fuse on the power supply board can be seen in Fig 1d Product protection We recommend to use fuses for protection of product Fuse...

Страница 21: ...ULR 1PA Ex ULR 2PA Ex 19 OUTSIDE GROUNDING TERMINAL FOR EA ULR 2PA Ex OUTSIDE GROUNDING TERMINAL FOR EA ULR 1PA Ex Fig 1c INSIDE GROUNDING TERMINAL Fig 1d Fuse F3...

Страница 22: ...en the screws equally in cross At the end check the correctness of the fixture with the valve with rotating the handwheel 3 1 2 Cable routing and connection Direct entry to flameproof enclosure compou...

Страница 23: ...ng on the leads assure protection enclosure up to IP 68 9 The face areas of the control part cover have to be before re mounting clean coated with grease without any acid e g vaseline and sealing not...

Страница 24: ...ore dismantling it is required to disconnect the EA from mains Do not connect and disconnect live connectors Disconnect the EA from mains Disconnect the leads from the EA terminal boards and loosen th...

Страница 25: ...ed in the ON OFF mode it lights with a control action for the closing direction eventually blinks besides the chosen parameter in the menu and lights up at writing the parameter into the memory LED I1...

Страница 26: ...f or the end position is reached 2P PULSE CONTROL Setting up 2P control STOP function on I1 The EA moves either to the OPEN direction or closes with 24V DC voltage pulse supplied on connectors OPEN or...

Страница 27: ...N or OFF as per I2 function set up to ACTIVE or supplied on I2 connector The EA is allowed to move either to the OPEN or CLOSE direction with 24V DC voltage supplied to terminals OPEN or CLOSE The EA...

Страница 28: ...ble seat valves 3 TORQUE BLOCKING 2 sec blocking time 5 blocking position for OPEN CLOSE direction 4 RELAY READY errors READY COM NO relay contacts closed in error free conditions 5 RELAY 1 RE5 positi...

Страница 29: ...REACT STOP 17 SAFE POSIT 0 18 FUNCTION I1 ESD 19 ACTIVE I1 high level 20 FUNCTION I2 DISABLED 21 ACTIVE I2 high level 22 THERMO FAIL THERMAL FUSE FAIL functionless with this EA type 23 THERMO RESET T...

Страница 30: ...Putting an EA into operation when the EA is set up and connected with the armature already in the production plant starting the calibration If EA is delivered from manufacturing plant joined with val...

Страница 31: ...and LED PAR red come on the opened end position is thus recorded in memory see description in separate annex No 74 1053 02 release the O setting button introduce the EA into an mid position see Note 2...

Страница 32: ...lated member using the handwheel While rotating the handwheell clockwisely the output element moves in the direction CLOSING Electric local control additional equipment Fig 7 If necessary in the case...

Страница 33: ...sp GLEITMO 585 K in versions for climate with temperatures 50 C till 40 C grease ISOFLEX TOPAS AK 50 linear adapter grease GLEIT HP 520M to 25 C resp HP 520S to 40 C Lubrication of the valve stem is i...

Страница 34: ...and requirements Reparation of EA basically the parts the resisting closures consist with have substantial influence on safety is allowed perform only by producer witch according to certificated docu...

Страница 35: ...pply voltage recovery EA is prepared for operation In case of a failure of a part of the EA the part can be replaced by a new one The exchange is to be committed by the producer or a contracted servic...

Страница 36: ...dule X Power Supply Relay module type X Notes X the error or warning flag is activated With the error flag the EA takes the positron defined for the FAILURE REACTION function eventually stops dependin...

Страница 37: ...Ex Electric motor components 2 1 Capacitor 9 F ULR 1PA Ex Electric motor components 2 1 DMS3 ZS switch mode power supply for 230 V AC and 115 V AC 64 051 103 3 1 1A Position scanning unit DMS3 SM4 64...

Страница 38: ...36 ULR 1PA Ex ULR 2PA Ex 7 Enclosures 7 1 Wiring diagrams ULR 1PA Ex and ULR 2PA Ex...

Страница 39: ...ULR 1PA Ex ULR 2PA Ex 37...

Страница 40: ...38 ULR 1PA Ex ULR 2PA Ex...

Страница 41: ...ULR 1PA Ex ULR 2PA Ex 39...

Страница 42: ...40 ULR 1PA Ex ULR 2PA Ex...

Страница 43: ...analogue input 0 2 10 V and output signal 4 20 mA Z537b wiring diagram of EA ULR 2PA Ex with 3 phase electric motor with contactors for the ON OFF control Z532c wiring diagram of EA with wired 3 phase...

Страница 44: ...N L on terminal board of power supply X are fed by power supply 220 respectively 230 V AC Note 2 Three phase electric motor in the electric actuators ULR 1PA Ex do not have thermal protection of the...

Страница 45: ...ULR 1PA Ex ULR 2PA Ex 43 7 2 Dimensional drawings Explosion proof electric linear actuator Rematic ULR 1PA Ex...

Страница 46: ...44 ULR 1PA Ex ULR 2PA Ex...

Страница 47: ...ULR 1PA Ex ULR 2PA Ex 45...

Страница 48: ...46 ULR 1PA Ex ULR 2PA Ex Explosion proof electric linear actuator Rematic ULR 2PA Ex...

Страница 49: ...ULR 1PA Ex ULR 2PA Ex 47 Explosion proof electric linear actuator Rematic ULR 1PA Ex version with local control Explosion proof electric linear actuator Rematic ULR 2PA Ex version with local control...

Страница 50: ...ice check report Service center Date of repair Guarantee repair no User of actuator Claim applied by Actuator type number Actuator production number Product claim fault Detected product fault Used spa...

Страница 51: ...Post guarantee service check report Service center Date of repair User of actuator Actuator operating place Actuator type number Actuator production number Detected product fault Used spare parts Rema...

Страница 52: ...50 ULR 1PA Ex ULR 2PA Ex 7 5 Commercial representation Slovak Republic Regada s r o Strojn cka 7 080 01 Pre ov Tel 421 0 51 7480 460 Fax 421 0 51 7732 096 E mail regada regada sk...

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