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Installation 

 

 

 

  English  

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

 



Note! 

During installation, pay attention to the operability of the valves and the 
inlet options for the connecting lines. 

 
6.3.1

 

F itting the add-on components 

 

 

Install the "DV" degassing valve (2) with the check valve (1) on the "VT" vacuum 

spray tube. Check all screw fittings of the Servitec for proper seating. 
 
6.3.2

 

Installation location 

The Servitec is installed on the floor. Select the attachment means according to 

the floor properties and the weight of the Servitec. 

 

 

 



Note! 
Consider a potential difference in head "h

st

" between the expansion 

vessel and the device when calculating the "P

0

" minimum operating 

pressure. 

 

6.3.3

 

Hy draulic connection 

6.3.3.1

 

Degassing line to the system 

The Servitec requires two "DC" degassing lines to the system. One degassing line 

is intended for gas-rich water from the system, and the other one serves to 

return the degassed water to the system. For both degassing lines, shut-off 

devices have been pre-installed at the Servitec. The connection of the degassing 

lines must be made within the main volume flow of the overall system. 

 

S ervitec installation in a heating system 

 Pressure maintenance with "MAG" 

expansion vessel 

 

 

 

Expansion vessel 

Servitec 

"DC" degassing line (degassed water) 

"DC" degassing line (gas-rich water) 

Optional equipment and accessories see chapter 4.5 "Optional 
equipment and accessories"
 on page 6  

"WC" make-up line 

 

The degassing lines into the system are installed near the integration of the "EC" 

expansion line. This ensures stable pressure conditions.  

 

If you operate the Servitec with pressure-dependent water make-up, you must 

install the system near the diaphragm-type "MAG" expansion vessel. This 

ensures that the pressure in the diaphragm-type expansion vessel is monitored. 
In this case, select the "Magcontrol" operating mode in the controller.  

 



Note! 

Ensure the integration in the "V" main flow volume when using 
switching variants with hydraulic switching points and return 

admixtures. 

  

For switching and make-up variants, see chapter 6.4 "Switching 

and make-up variants" on page 9 . 

 
Installation detail of the "DC" degassing line 
Connect the "DC" degassing lines as shown below. 

 

 

 

 

Ensure that particulate dirt cannot enter and thus create an overload of the 

Servitec's "ST" dirt trap. 

 

Connect the degassing line for gas-rich water upstream of the degassing 

line for degassed water in system direction of flow.  

 

Ensure that the water temperature is in the range > 0 °C- 90 °C. The return 

line side should be preferred for heating systems. Consequently the 
degassing capacity will be independent of the temperature. 

 

6.3.3.2

 

M a ke-up line 

 

 

Servitec 

 

3  "BT" system separator vessel 

"WV" 2-way motorized ball valve   

4  "ST" dirt trap 

 

For a water make-up via a "BT" mains disconnect receptacle, its bottom edge 

must be at least 1000 mm above the "PU" degassing pump.  
Various Reflex make-up variants, see chapter 6.4 "Switching and make-up 

variants" on page 9 
If you do not connect the automatic water make-up, you must close the 

connection of the "WC" make-up line with a R ½ " blanking plug and start up the 
system in "Levelcontrol" mode. 
For external water make-up, note the following conditions: 

 

Install at least one "ST

" dirt trap with a mesh size ≤

 0.25 mm close 

upstream to the "WV" 2-way motorized ball valve or use our Fillset. 

 



Note! 
When using an external system make-up, ensure that no Servitec fault 

occurs as a result of different operating parameters. 

 



Note! 

Use a pressure reducer in the "WC" make-up line if the idle pressure 
exceeds 6 bar. 

 

Содержание Servitec 35

Страница 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Страница 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Страница 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Страница 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Страница 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Страница 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Страница 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Страница 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Страница 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Страница 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Страница 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Страница 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Страница 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Страница 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Страница 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Страница 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Страница 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Страница 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Страница 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Страница 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Страница 21: ......

Страница 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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