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Disassembly 

 

 

 

20 

  English  

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

 

9.5.3

 

Inspection intervals 

Recommended maximum inspection intervals for operation in Germany 

pursuant to Section 16 of the Industrial Safety Regulation 

[Betriebssicherheitsverordnung] and the vessel classification of the device in 

diagram 2 of the Directive 2014/68/EC, applicable in strict compliance with the 

Reflex Installation, Operation and Maintenance Manual. 
 
E xternal inspection:  
No requirement according to Annex 2, Section 4, 5.8. 
 
Internal inspection:  
Maximum interval according to Annex 2, Section 4, 5 and 6; if necessary, suitable 
replacement actions are to be taken (such as wall thickness measurement and 

comparison with the design specification which may be requested from the 

manufacturer). 
 
S trength test:  
Maximum interval according to Annex 2, Section 4, 5 and 6. 
Furthermore, compliance with Section 16 of the Industrial Safety Regulation and 

Section 16 (1) in particular, in conjunction with Annex 2, Section 4, 6.6 and 

Annex 2, Section 4, 5.8, must be ensured. 
The actual intervals must be specified by the operating company based on a 

safety evaluation taking into consideration the actual operating conditions, 

experience with the mode of operation and charging material and the applicable 

national regulations for the operation of pressure equipment. 
 

10

 

Dis assembly 

 DANGER 

 

Risk of serious injury or death due to electric shock 
Some parts of the device's circuit board may still carry 230 V voltage even with 

the device physically isolated from the power supply. 

 

Before you remove the covers, completely isolate the device controller 

from the power supply. 

 

Verify that the main circuit board is voltage-free. 

  

 

 CAUTION 

 

Risk of burns 

Escaping hot medium can cause burns. 

 

Maintain a sufficient distance from the escaping medium. 

 

Wear suitable personal protective equipment (safety gloves and goggles). 

 

 

 CAUTION 

 

Risk of burns on hot surfaces 
Hot surfaces in heating systems can cause burns to the skin. 

 

Wait until hot surfaces have cooled down or wear protective safety gloves. 

 

The operating authority is required to place appropriate warning signs in 

the vicinity of the device. 

 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation or maintenance work is not carried out correctly, there is a risk of 

burns and other injuries at the connection points, if pressurised hot water or 

steam suddenly escapes. 

 

Ensure proper disassembly. 

 

Ensure that the system is de-pressurised before performing the 

disassembly. 

 
Prior to the disassembly, shut off the "DC" degassing lines and the "WC" make-up 

line from the system to the Servitec and de-pressurise the Servitec. Then 

disconnect the Servitec from all voltages. 
Proceed as follows: 
1. 

Switch the system to stop mode and secure it to prevent it being switched 
back on. 

2. 

Shut off the "DC" degassing lines and the "WC" make-up line. 

3. 

Switch the system to a voltage-

free state. Unplug the Servitec’s mains plug 

from the power supply. 

4. 

Disconnect all cables from the terminals of the Servitec controller. 

 DANGER 

 Risk of serious injury or death due to electric shock. Some 

parts of the Servitec's circuit board may still be live with 230 V even after 

the device has been physically isolated from the power supply by pulling 

out of the mains plug. Before you remove the covers, completely isolate 
the Servitec controller from the power supply. Verify that the main circuit 

board is voltage-free. 

5. 

Open the "FD" drain cock at the "VT" spray tube of the Servitec until the 

spray tube no longer contains any water. 

6. 

If necessary, physically remove the Servitec from the system. 

 

The dismantling process is completed. 
 

11

 

Annex 

11.1

 

Reflex Customer Service 

Central customer service 
Central telephone number: +49 (0)2382 7069 - 0 
Customer Service extension: +49 (0)2382 7069 - 9505 
Fax: +49 (0)2382 7069 - 9523 
E-mail: [email protected] 
 
T echnical Hotline 
For questions about our products 
Telephone number: +49 (0)2382 7069-9546 
Monday to Friday 8:00 to 16:30 
 

11.2

 

G uarantee 

The respective statutory guarantee regulations apply. 
 

11.3

 

Co nformity and standards 

Device conformity declarations are available on the Reflex homepage. 
www.reflex-winkelmann.com/konformitaetserklaerungen 

 

Alternatively, scan the QR code: 

 

 

 

 

Содержание Servitec 35

Страница 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Страница 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Страница 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Страница 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Страница 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Страница 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Страница 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Страница 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Страница 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Страница 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Страница 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Страница 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Страница 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Страница 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Страница 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Страница 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Страница 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Страница 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Страница 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Страница 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Страница 21: ......

Страница 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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