background image

 

Installation 

 

 

 

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

English  

 7 

 

5.3

 

Operation 

T y pe 

S y stem volume 

(100% water) 

(m³) 

S y stem volume 

(50% water) 

(m³) 

Working pressure 

(ba r) 

Permissible operating 

ga uge pressure 

(ba r) 

S etpoint overflow 

v a lve 

(ba r) 

Operating 

temperature 

(°C) 

35 

up to 220 

up to 50 

0.5 

 2.5 

 

>0 

 90 

60 

up to 220 

up to 50 

0.5 

 4.5 

 

>0 

 90 

75 

up to 220 

up to 50 

1.3 

 5.4 

10 

 

>0 

 90 

95 

up to 220 

up to 50 

1.3 

 7.2 

10 

 

>0 

 90 

 

 

 

6

 

Ins tallation 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 

 

Ensure that the system is voltage-free before installing the device. 

 

Ensure that the system is secured and cannot be reactivated by other 

persons. 

 

Ensure that installation work for the electric connection of the device is 

carried out by an electrician, and in compliance with electrical engineering 

regulations. 

 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation, removal or maintenance work is not carried out correctly, there is a 

risk of burns and other injuries at the connection points, if pressurised hot water 

or hot steam suddenly escapes. 

 

Ensure proper installation, removal or maintenance work. 

 

Ensure that the system is de-pressurised before performing installation, 

removal or maintenance work at the connection points. 

 

 

 CAUTION 

 

Risk of burns on hot surfaces 
Hot surfaces in heating systems can cause burns to the skin. 

 

Wear protective gloves. 

 

Please place appropriate warning signs in the vicinity of the device. 

 

 CAUTION 

 

Risk of injury due to falls or bumps 
Bruising from falls or bumps on system components during installation. 

 

Wear personal protective equipment (helmet, protective clothing, gloves, 

safety boots). 

 

 



Note! 
Confirm that installation and start-up have been carried out correctly 

using the installation, start-up and maintenance certificate. This action 

is a prerequisite for the making of warranty claims. 

  

Have the Reflex Customer Service carry out commissioning and 

the annual maintenance. 

 

6.1

 

Incoming inspection 

Prior to shipping, this device was carefully inspected and packed. Damages 

during transport cannot be excluded. 
 
Proceed as follows: 
1. 

Upon receipt of the goods, check the shipment for 

 

completeness and 

 

possible transport damage. 

2. 

Document any damage. 

3. 

Contact the forwarding agent to register your complaint. 

 

6.2

 

P r eparatory work 

Condition of the delivered device: 

• 

 

Check all screw fittings and electrical connections of the Servitec for proper 

seating.  

 

Tighten the screws and fittings as necessary. 

Preparing the device installation: 

 

Frost-free, well-ventilated room. 

 

Ambient temperature > 0 to maximal 45 °C. 

 

Level, stable flooring with a drainage facility. 

 

Filling connection DN 15 to DIN 1988 -100/ -600 / DIN EN 1717. 

 

Electric connection 230 V~, 50/60 Hz, 16 A with upstream ELCB: Tripping 

current 0.03 A. 

 

The Servitec can be operated in two different modes for water make-up. When 

installing the Servitec, note its position within the system: 

 

Pressure-dependent make-up of system water (Magcontrol). 

 

Install the Servitec in the vicinity of the expansion vessel. 

 

Level-dependent make-up of system water (Levelcontrol). 

 

Install the Servitec on the system side in the return upstream of the 

return flow admixture. 

 



Note! 
Servitec make-up line. 

  

Use the Fillset system separator if the make-up line of the drinking 

water mains is closed. 

  

The applicable guidelines and regulations of the country of 
installation must be observed. 

 



Note! 

Comply with the Reflex planning directive. 

 

During planning, take into account that the working range of the 
Servitec must be between the "pa" supply pressure and the "pe" 

final pressure in the working range of the pressure maintenance 

system. 

 

6.3

 

Execution 

ATTENTION 

 

Da mage due to improper installation 

Additional device stresses may arise due to the connection of pipes or system 
equipment. 

 

Ensure that pipes are connected from the device to the system without 

them being stressed or strained. 

 

If necessary, provide support structures for the pipes or equipment. 

 

ATTENTION 

 

Property damage caused by leaks 
Leaks in the connection pipes to the device can cause material damage to the 

facility system. 

• Use only connection pipes with appropriate resistance against the facility 

system temperature. 

 
In heating systems, preferably install the device in the return side.  

 

In this manner, you ensure that the device is operated within the 

permissible pressure and temperature ranges.  

 

In systems with return admixtures or hydraulic switching points, the device 

must be installed upstream of the admixture point to ensure degassing in 

the "V" main flow volume at temperatures ≤

 90 °C. 

The device is pre-wired and must be adapted for the local system conditions. 

Complete the water-side connection to the system and the electric connection as 

shown in the terminal diagram, see chapter 6.5 "Electrical connection" on page 9 


 

Содержание Servitec 35

Страница 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Страница 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Страница 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Страница 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Страница 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Страница 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Страница 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Страница 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Страница 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Страница 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Страница 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Страница 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Страница 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Страница 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Страница 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Страница 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Страница 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Страница 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Страница 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Страница 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Страница 21: ......

Страница 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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