background image

 

Commissioning 

 

 

 

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

English  

 11 

 

6.6

 

Installation and commissioning certificate  

Data shown on the type plate: 

P

Type: 

P

SV 

Manufacturing number: 

 

 

This device has been installed and commissioned in accordance with the 

instructions provided in the operating manual. The settings in the controller 

match the local conditions. 

 



Note! 
When any factory-set values of the device are changed, you must enter 

this information in the Maintenance certificate, see chapter 9.4 
"Maintenance certificate " on page 19 . 

 
F or the installation 

 

 

 

Place, date 

Company 

Signature 

 

F or the commissioning 

 

 

 

Place, date 

Company 

Signature 

 

7

 

Com missioning 



Note! 
Confirm that installation and start-up have been carried out correctly 

using the installation, start-up and maintenance certificate. This action 

is a prerequisite for the making of warranty claims. 

  

Have the Reflex Customer Service carry out commissioning and 

the annual maintenance. 

 

7.1

 

Checking the requirements for commissioning 

The Servitec will be ready for initial commissioning when the tasks described in 

the "Installation" chapter have been completed. 

 

The Servitec has been mounted. 

 

The connections of the Servitec to the system have been created and plant 

system pressure maintenance is operational. 

   Degassing line to the facility system. 

   Degassing line from the facility system. 

 

The water-side connection of the Servitec to the make-up has been created 
and is operational, if automatic make-up is required. 

 

The connection pipes of the Servitec have been purged and cleaned of 

welding residue and dirt before commissioning. 

 

The entire facility system is filled with water and all gases have been 

vented in order to ensure a circulation through the entire system. 

 

The electrical connection has been created according to applicable 

national and local regulations. 

 

7.2

 

Set ting the minimum operating pressure for Magcontrol 

The "p

0

" minimum operating pressure is determined by the location of the 

Servitec. 

 

 

 

Description 

Ca lculation 

p

st

 

Static pressure 

= static head (h

st

)/10 

p

0

 

Minimum operating pressure 

= p

st

 + 0.2 bar (recommended) 

p

a

 

Initial pressure (cold water filling 
pressure) 

= p

0

 + 0.3 bar 

p

e

 

Final pressure 

≤ p

Sv

 - 0.5 bar (for p

Sv

 

≤ 5.0 bar)

 

p

Sv

 

Safety valve actuating pressure 

= p

0

 + 1.2 bar (for p

Sv

 

≤ 5.0 bar)

 

 

The calculation of the minimum operating pressure can be directly calculated 
and saved during initial commissioning using the Reflex Control Smart app for 

configuration. Please always check the correct inlet pressure of the expansion 

vessel in the system. Proceed as follows: 

In the app, set the controller to "Magcontrol". 

2. 

Determine the "P0" minimum operating pressure of the device relative to 

the "p0" initial pressure of the expansion vessel.  

 

 

 

 

 

The device is installed at the same level as the expansion vessel 

(∆h

st

 = 0). 

 

P

0

 = p0* 

 

The device is installed at a lower level than the expansion vessel. 

   P

0

 = p0 + 

∆h

st

/10* 

 

The device is installed at a higher level than the expansion vessel. 

   P

0

 = p0 - 

∆h

st

/10* 

 

*  

p0 in bar

, ∆h

st 

in m 

 



Note! 
The safety valve actuating pressure must always be observed for the 

target value of the Servitec 

(see calculation formula). 

 



Note! 
Avoid dropping below the minimum operating pressure. Vacuum, 

vaporisation and the formation of vapour bubbles are thus excluded. 

 

7.3

 

Co ntroller 

7.3.1

 

Operator panel 

 

 

Содержание Servitec 35

Страница 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Страница 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Страница 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Страница 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Страница 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Страница 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Страница 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Страница 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Страница 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Страница 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Страница 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Страница 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Страница 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Страница 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Страница 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Страница 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Страница 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Страница 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Страница 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Страница 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Страница 21: ......

Страница 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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