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Notes on the operating manual 

Servimat M/L — 28.01.2021

 

English  

 3 

1

Notes on the operating manual 

This operating manual is an important aid for ensuring the safe and reliable 
functioning of the device. 
The operating manual will help you to: 

 

avoid any risks to personnel.

 

become acquainted with the device.

 

achieve optimal functioning.

 

identify and rectify faults in good time.

 

avoid any faults due to improper operation.

 

cut down on repair costs and reduce the number of downtimes.

 

improve the reliability and increase the service life of the device.

 

avoid causing harm to the environment.

Reflex Winkelmann GmbH accepts no liability for any damage resulting from 
failure to observe the information in this operating manual. In addition to the 
requirements set out in this operating manual, national statutory regulations 
and provisions in the country of installation must also be complied with 
(concerning accident prevention, environment protection, safe and professional 
work practices, etc.). 
This operating manual describes the device with basic equipment and interfaces 
for optional equipment with additional functions. For optional equipment and 
accessories, see chapter 4.6 "Optional equipment and accessories" on page 6 . 



Notice! 
Every person installing this equipment or performing any other work at 
the equipment is required to carefully read this operating manual prior 
to commencing work and to comply with its instructions. The manual is 
to be provided to the product operator and must be stored near the 
product for access at any time. 

2

Liability and guarantee 

The device has been built according to the state of the art and recognised safety 
rules. Nevertheless, its use can pose a risk to life and limb of personnel or third 
persons as well as cause damage to the system or other property. 
It is not permitted to make any modifications at the device, such as to the 
hydraulic system or the circuitry. 
The manufacturer shall not be liable nor shall any warranty be honoured if the 
cause of any claim results from one or more of the following causes: 

 

Improper use of the device.

 

Unprofessional commissioning, operation, service, maintenance, repair or 
installation of the device. 

 

Failure to observe the safety information in this operating manual.

 

Operation of the device with defective or improperly installed 
safety/protective equipment. 

 

Failure to perform maintenance and inspection work according to 
schedule. 

 

Use of unapproved spare parts or accessories.

Prerequisite for any warranty claims is the professional installation and 
commissioning of the device. 



Note! 
Arrange for Reflex Customer Service to carry out commissioning and 
annual maintenance, see chapter 12.1 "Reflex Customer Service" on 
page 25 . 

3

 

Safety 

3.1

 

Explanation of symbols 

The following symbols and signal words are used in this operating manual.  

 DANGER 

Danger of death and/or serious damage to health 

 

The sign, in combination with the signal word 'Danger', indicates imminent 
danger; failure to observe the safety information will result in death or 
severe (irreversible) injuries. 

 WARNING 

Serious damage to health 

 

The sign, in combination with the signal word 'Warning', indicates 
imminent danger; failure to observe the safety information can result in
death or severe (irreversible) injuries. 

 CAUTION 

Damage to health 

 

The sign, in combination with the signal word 'Caution', indicates danger; 
failure to observe the safety information can result in minor (reversible) 
injuries. 

ATTENTION 

Damage to property 

 

The sign, in combination with the signal word 'Attention', indicates a 
situation where damage to the product itself or objects within its vicinity
can occur. 



Note! 
This symbol, in combination with the signal word 'Note', indicates 
useful tips and recommendations for efficient handling of the product. 

3.2

Personnel requirements 

Only specialist personnel or specifically trained personnel may install and 
operate the equipment. 
The electric connections and the wiring of the device must be executed by a 
specialist in accordance with all applicable national and local regulations. 

3.3

Personal protective equipment 

Use the prescribed personal protective equipment as required (e.g. ear 
protection, eye protection, safety shoes, helmet, protective clothing, protective 
gloves) when working on the system. 
Information on personal protective equipment requirements is set out in the 
relevant national regulations of the respective country of operation. 

3.4

Intended use 

The device is used in facility systems for stationary heating and cooling circuits. 
The devices may be used only in systems that are sealed against corrosion and 
with the following water types: 

 

Non-corrosive.

 

Chemically non-aggressive.

 

Non-toxic.

Minimise the entry of atmospheric oxygen throughout the facility system and 
into the make-up water. 



Note! 
Ensure the quality of the make-up water as specified by national 

regulations. 

 For example, VDI 2035 or SIA 384-1.



Note! 

 

To ensure fault-free operation of the system over the long-term, 
glycols whose inhibitors prevent corrosion phenomena must 
always be used for systems operating with water/glycol mixtures. 
It must also be ensured that no foam is formed due to the 
substances in the water. Otherwise this could endanger the entire 
function of the vacuum spray pipe degassing as this can lead to 
sedimentation in the vent pipe and therefore leaks. 

 

The specifications of the respective manufacturer are always 
decisive for the specific properties and mixing ratio of the 
water/glycol mixtures. 

 

Types of glycol must not be mixed and the concentration is 
generally to be checked every year (see manufacturer 
information). 

Содержание Servimat L

Страница 1: ...Servimat M L 09 04 2019 Pressure maintenance with degassing GB Operating manual Original operating manual...

Страница 2: ...nstallation and commissioning certificate 13 7 Commissioning 13 7 1 Checking the requirements for commissioning 13 7 2 Determining the P0 minimum operating pressure for the controller 13 7 3 Filling t...

Страница 3: ...ice on page 25 3 Safety 3 1 Explanation of symbols The following symbols and signal words are used in this operating manual DANGER Danger of death and or serious damage to health The sign in combinati...

Страница 4: ...afety clothing gloves and goggles for example 4 Description of the device 4 1 Description The Servimat is a pump controlled pressure maintaining make up and degassing station for heating and cooling w...

Страница 5: ...water from the primary tank back into the system The pressure in the facility system rises The controller ensures that the pressure is maintained further supported by the stabilisation provided by th...

Страница 6: ...ontent is shown on the packing Immediately after receipt of the goods please check the shipment for completeness and damage Please notify us immediately of any transport damage Basic pressure maintena...

Страница 7: ...54 G1 1360 146 6 bar 400 740 65 G1 1345 133 Type D mm Weight kg Connection inches H mm h mm 6 bar 500 740 78 G1 1560 133 6 bar 600 740 94 G1 1810 133 6 bar 800 740 149 G1 2275 133 6 bar 1000 740 740...

Страница 8: ...ATTENTION Damage due to improper installation Additional device stresses may arise due to the connection of pipes or system equipment Ensure that pipes are connected from the device to the system wit...

Страница 9: ...tank Ensure that you connect the connection set for the overflow collector to the connection 2 below the label 1 Interchanging the connections may cause the pump to run dry For tanks up to 740 mm Con...

Страница 10: ...mal insulation when condensate forms 6 3 6 Fitting the level sensor ATTENTION Damage to the pressure load cell due to unprofessional installation Incorrect installation may result in damage to the LIS...

Страница 11: ...ain circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushings at the rear of the connection component M16 or M20 for example 4 Thread all cables to be connected thro...

Страница 12: ...44 E1 E1 Contact water meter Factory provided 45 E2 Insufficient water switch E2 LSL 51 GND 52 24 V supply 53 0 10 V correcting variable 54 0 10 V feedback 55 GND Pressure relief valve control ball va...

Страница 13: ...on in the Maintenance certificate see chapter 10 5 Maintenance certificate on page 24 For the installation Place date Company Signature For the commissioning Place date Company Signature 7 Commissioni...

Страница 14: ...height 18 m run on temperature 70 C 158 F safety temperature 100 C 212 F Example calculation for suction pressure maintenance P0 pst pD 0 2 bar pst hst 10 pst 18 m 10 pst 1 8 bar pD 0 0 bar at a safet...

Страница 15: ...the VT vacuum spray pipe The venting screw at the PU pump 8 After successful conclusion of the vacuum test open the ball valve 2 9 If the controller displays the Insufficient water error message ackno...

Страница 16: ...ure relief valve WV1 Safe Control make up valve MKH3 Opening closing of tank spray pipe to the system The change in the filling level and the tank pressure are indicated on the display Note Manual ope...

Страница 17: ...ully calibrated 9 3 Modifying the controller s start routine Note For handling the operator panel see chapter 9 1 Operator panel on page 17 The start routine is used to set the required parameters for...

Страница 18: ...ccessfully completed you cannot commission the device In this case please contact Customer Service see chapter 12 1 Reflex Customer Service on page 25 9 Once null balancing has concluded successfully...

Страница 19: ...ress X to cancel your input without saving the new settings The controller automatically opens again the list 9 3 2 Service menu This menu is protected with a password It can be accessed only by the R...

Страница 20: ...24 hours The times for interval degassing are stored in the Service menu Daily start of interval degassing is at 8 00 a m Note Manual activation of the degassing program takes place in the customer me...

Страница 21: ...valve does not open Check set value in the Customer or Service menu Clean the dirt trap Check functioning of the PV1 solenoid valve If necessary manually add water 03 High water YES Set value exceeded...

Страница 22: ...and reset the maintenance counter upon completion Quit 24 Replace cartridge Set value for soft water capacity exceeded Replace cartridges Set soft water capacity Quit 25 Datalogger No SD card inserte...

Страница 23: ...ng the dirt trap on page 23 Annually Clean the dirt trap see chapter 9 3 1 Customer menu on page 18 Depending on the operating conditions Check the controller settings see chapter 9 3 3 Default settin...

Страница 24: ...13 Level sensor at the primary tank Preparation 1 Switch to Automatic mode 2 Close the cap valves upstream of the tanks and the EC expansion lines 3 Record the displayed filling level value in 4 Drain...

Страница 25: ...hot medium can cause burns Maintain a sufficient distance from the escaping medium Wear suitable personal protective equipment safety gloves and goggles CAUTION Risk of burns on hot surfaces Hot surf...

Страница 26: ...SI1870enC 9127065 01 21 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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