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REED 00 C50SS Скачать руководство пользователя страница 38

REED

00 MODEL:

C50SS

TRAILER CONCRETE PUMP

MAINT

PAGE

08

HYDRAULIC SYSTEM MAINTENANCE

The

REED 00 MODEL C50SS

utilizes a diesel engine as the main source of power, which

drives the main hydraulic pump. The hydraulic pump is used to supply the flow and
develop the necessary pressure to operate the concrete pump. As with any operational
system, it is only as good as it is maintained. The hydraulic system is a critical system and
it is for this reason that it is

IMPORTANT

that it receive extra care and good maintenance.

This section is offered to alert you and guide you in maintaining the hydraulic system.

CONTAMINATION is the downfall of most hydraulic
systems and a major contributor leading to system
malfunctions. Extreme care must be exercised to
prevent dirt from entering the system. Make it a habit
to ALWAYS cap or plug open ports and hydraulic
lines.

REVISION:

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Содержание 00 C50SS

Страница 1: ...can possibly be prevented by taking a few minutes prior to start up to do a thorough walk around inspection This inspection must be performed each day before the unit is operated Report any damage or...

Страница 2: ...ection Shift cylinders condition Outlet Connection 4 ELECTRICAL Frayed or broken wires or loose connections Condition of switches lights connections Instruments and gauges condition Defective componen...

Страница 3: ...means the function of each control as to what happens when it is activated how it might interact with other functions and any limitations which might exist A GOOD UNDERSTANDING of the controls and cap...

Страница 4: ...tion of hydraulic tank The volume control is adjacent to the main control Each location or panel is dedicated to the operation of certain functions These are noted herein 1 SYSTEM POWER SWITCH This is...

Страница 5: ...RPM the OIL PRESSURE the VOLTS ENGINE TEMP COOLANT LEVEL and the status of the SYSTEMS 8 PUMP POWER SWITCH GREEN LIGHT This is a two 2 position toggle switch and is used to control the pump ON OFF fea...

Страница 6: ...s a two 2 position spring return switch and has two functions One is A momentary toggle to change stroke from one side to the other to help clear a possible line plug The other function is when the sw...

Страница 7: ...ic cylinder pistons of CYL A OR CYL B on the forward stroke 18A PRESSURE GAUGE 600 PSI This hydraulic pressure gauge is used to indicate the hydraulic pressure of the main pump charge system 18 PRESSU...

Страница 8: ...OFF function as well as the rotation direction of the hydraulic motor With lever in CENTER position the hydraulic flow to the motor is OFF 20 OUTRIGGER CONTROL IF EQUIPPED As part of the same valve ba...

Страница 9: ...1 WATER PUMP CONTROL OPTION This option is operated from the auxiliary circuit It utilizes a single spool manual directional valve to control the operation of the hydraulic motor The motor is used to...

Страница 10: ...low to bypass the restrictive orifice This valve position many be used when a harsh material mix is being pumped requiring more power in shifting the S tube For an easier slower shift move the ball va...

Страница 11: ...control pistol grip console is provided and is used to enable the operation of the concrete pump away from the immediate vicinity of the unit The remote is equipped with an umbilical cord that plugs...

Страница 12: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP OPER PAGE 11 REVISION...

Страница 13: ...unit The complete unit consists of a hand held transmitter and a receiver which is located within the control panel 1 E STOP SWITCH This is an emergency switch and is used to shut down the pump in an...

Страница 14: ...GLE SWITCH This is a three 3 position spring centered switch and is used to adjust the engine RPM Toggle UP to INCREASE engine speed Toggle DOWN to DECREASE engine speed Speed of engine will retained...

Страница 15: ...h The POWER light on transmitter should slowly flash and the receiver ACTIVE light should be lit When ready to cycle pump press the transmitter switch to PUMP and the DIRECTION switch to FORWARD The r...

Страница 16: ...E EXCEEDED PREPARE THE UNIT FOR TOWING AS FOLLOWS For units equipped with a pintle ring install over pintle hook and close safety clasp Insert pin to securely lock safety clasp For units equipped with...

Страница 17: ...s may weigh as much or more than the vehicle doing the towing and can affect the control of the towing vehicle causing an OVERTURN condition This situation can arise from excessive speed or rapid brak...

Страница 18: ...THIS MACHINE SELECTION AND SET UP AT JOB SITE Your first and primary concern when arriving at the job site is to insure the machine can be safely operated and it will afford the maximum production ef...

Страница 19: ...r objective and for your consideration in laying out the delivery line Use the most direct line as is feasible from the concrete pump to the placement area Set up the delivery line using a minimum of...

Страница 20: ...te delivery system 3 Aggregate classified as inch 19mm or smaller rock 10 to 15 maximum content by weight requires a 3 inch 76mm diameter concrete delivery system For vertical concrete delivery system...

Страница 21: ...control to desired engine speed as indicated on tachometer Check the swing tube pressure gauge 3000 PSI 210 BAR gauge that it is operational Gauge should read approximately 2000 PSI 140 BAR Pressure g...

Страница 22: ...ter hose wet down the inside of the hopper with about one 1 gallon of water When the concrete from the ready mix truck is ready to be placed in the hopper pour the grout into hopper Adjust THROTTLE to...

Страница 23: ...operate the equipment in a SAFE manner The following TIPS and PRECAUTIONS are offered as AWARENESS facts and should be OBSERVED for proper safe operation Always maintain the material level in the hopp...

Страница 24: ...VE the concrete in the line during these periods This can be accomplished by operating the pump in REVERSE for 2 3 strokes and then after another 10 15 minutes operate the pump FORWARD for 2 3 strokes...

Страница 25: ...ould suddenly force out the blockage or straighten out the kink This rapid surge could cause the line to whip or move in such a manner that it may cause INJURY When a blockage in the hose occurs walk...

Страница 26: ...blockage back to the pump outlet Switch the pump OFF NEVER ATTEMPT TO CLEAR A PACK OR BLOCKAGE IN THE DELIVERY SYSTEM USING THE PUMP PRESSURE Warn all personnel in the immediate area of the imminent...

Страница 27: ...hopper for lubrication of the piston cups Then turn PUMP switch to OFF position Open the hopper clean out door and dispose of the remaining concrete Uncouple the delivery line at the pump outlet If a...

Страница 28: ...ischarged from the line Turn OFF pump and allow the water to drain from the system Clean up the remaining areas of the machine hosing them down as appropriate PREPARE UNIT FOR TRAVEL After the 00 MODE...

Страница 29: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP OPER PAGE 28 MODEL C50SS REVISION...

Страница 30: ...nd depicts a start for developing your own preventative maintenance program for the 00 MODEL C50SS concrete pump The program is depicted and broken into sections of INSPECTION and LUBRICATION All poin...

Страница 31: ...TRAILER Frame integrity visually check welds cracks Torsion axles secure Wheels and tires lug nuts tight tire inflation Electric brakes breakaway switch connected Front jack stand handle turns easily...

Страница 32: ...rods tight Water box structurally sound clean cover in place S tube shift mechanism structurally sound all pins and retainers in place Hydraulic shift cylinders in good condition Bearing housing seals...

Страница 33: ...le Gauges in good condition 6 REMOTE CONTROL Control console in good condition not damaged Switch in good condition Umbilical cord in good condition no cuts securely mounted to box 7 HYDRAULIC SYSTEM...

Страница 34: ...nd probable component breakdown will result if the unit is operated with inadequate lubrication Follow the recommended interval and if need be increase the interval when above normal usage takes place...

Страница 35: ...al condition and usage If the swing tube bearing housings become extremely hot or lubricant becomes a liquid and oozes out around the bearing or seal the area should be relubricated If the 00 MODEL C5...

Страница 36: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 06 REVISION...

Страница 37: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 07 LUBE POINT LOCATIONS REVISION...

Страница 38: ...system it is only as good as it is maintained The hydraulic system is a critical system and it is for this reason that it is IMPORTANT that it receive extra care and good maintenance This section is...

Страница 39: ...etic suction strainers inside the tank A sight gauge is installed on the left side of the tank and is used to determine the fluid level inside the tank The tank is also equipped with drain valve Filtr...

Страница 40: ...for any reason filter replacement component removal etc sufficient fluid must be added to properly maintain required level in tank HYDRAULIC FLUID The 00 MODEL C50SS utilizes in its hydraulic system...

Страница 41: ...hydraulic tank thoroughly clean area around top of filter Remove plug on top of filter Use fresh clean hydraulic fluid If a hand pump is used to transfer the fluid check that pump filter is clean If...

Страница 42: ...the tank The filter is equipped with a condition indicator gauge which should be checked periodically and the element changed when gauge reads 25PSI or higher To service change the filter elements the...

Страница 43: ...ank facing the hopper NOTE The tank has a capacity of 60gals 227 L Make sure your drain container is large enough Remove drain plug Remove the access cover on the hydraulic tank being careful not to d...

Страница 44: ...s controls the operational function for the agitator remixer For the purpose of making the operation of each circuit easier to understand they are being described separately SPECIFICS PRESSURES Main S...

Страница 45: ...n other words when one cylinder is retracting it is drawing into the material cylinder tube the material from the hopper The other cylinder which has its material cylinder already full is extending Th...

Страница 46: ...s the hydraulic pump to start and direct the flow to the appropriate drive cylinder Where how and why is this electrical signal generated It was previously noted that the material pumping action is th...

Страница 47: ...be changed and CYL B is being pressurized and extends The signal from the sensor is also used to shift the S TUBE to CYL B This is explained in the Shift Circuit Description This alternating cycling...

Страница 48: ...vity is full pressure is built up in the rod side of CYL B which unseats the barrel side check valve forcing the excess oil back to the tank Once the extending cylinder is at full stroke regular opera...

Страница 49: ...uit is also equipped with a manifold block which is located at the rear of the hydraulic tank It contains a relief cartridge solenoid valve cartridge check valve and a differential pressure sensor A s...

Страница 50: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 20 REVISION...

Страница 51: ...NAL VALVE This valve is a directional control valve that is shifted electrically via a 12 volt solenoid Its purpose is to direct the flow of oil from the accumulator to one or the other end of the shi...

Страница 52: ...tch is placed to ON and the horn sounds an electrical signal closes the solenoid cartridge When this occurs the hydraulic fluid is now directed to the accumulator where it starts compressing the bladd...

Страница 53: ...dem pump is directed to a three 3 spool directional control valve When the valve lever is moved away from hopper the agitator will rotate in a forward direction as hydraulic fluid is directed to that...

Страница 54: ...and adjustments should NOT BE ALTERED However it may be necessary through the course of using the machine or replacement of parts to check and reset the pressure settings to the factory established gu...

Страница 55: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 25 REVISION...

Страница 56: ...main system from excessive pressure The valves one for each of the hydraulic drive cylinders are located on the right side just behind the engine and adjacent to the main hydraulic pump To check or ad...

Страница 57: ...T RELIEF PRESSURE 2300 PSI 160 BAR The S Tube Shift Circuit manifold is located on the backside of the tank It contains the relief and unloader valve These cartridge valves are used to protect and lim...

Страница 58: ...B and hold Monitor accumulator gauge while adjusting relief set screw IN to increase pressure or OUT to decrease pressure so that gauge reads 2400PSI Shift UNLOADER valve will also need to be reset Wi...

Страница 59: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 29 REVISION...

Страница 60: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 30 REVISION S TUBE CIRCUIT HYD DIAGRAM...

Страница 61: ...ssure Install in the motor a 3000 PSI pressure gauge directly or attach the gauge to a test hose and install other end in motor Start engine and adjust THROTTLE to maximum RPM Put a 2 x 4 wood piece t...

Страница 62: ...or the swing tube shifts too freely this is usually the first indication that an adjustment is required To adjust the swing tube clearance Shut off engine If unit was being run allow a few minutes fo...

Страница 63: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 33 REVISION...

Страница 64: ...telling signs indicate that a part is worn do not delay in the replacement Continued usage with worn parts may lead to the damaging of other parts This section of the manual is provided to assist you...

Страница 65: ...ity however eventually the components will need to be replaced Some telling signs or identifying symptoms that adjustment is needed or parts are worn might be as follows When deep grooves have develop...

Страница 66: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 36 REVISION...

Страница 67: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 37 REVISION...

Страница 68: ...e mounting bolts located on the outside back the hopper The bolts only have to be backed out a sufficient distance to enable wear plate to be removed Maneuver the wear plate up through the gap between...

Страница 69: ...a sling from an overhead hoist around the discharge end of the swing tube to help support the tube Unbolt both the outlet from swing tube and outlet housing from hopper Remove both parts Maneuver and...

Страница 70: ...CYLINDER COMPONENTS Two 2 material cylinders powered by two 2 hydraulic drive cylinders are arranged in the system to operate alternately While one cylinder is drawing material into the cylinder tube...

Страница 71: ...cup to the piston adapter Pry out the old piston cup and plate Clean piston plate and inspect piston adapter and clean if needed Apply a good amount of grease on lip of piston cup Tip should be facin...

Страница 72: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 42 REVISION...

Страница 73: ...f proximity sensor adjusting bracket Remove proximity sensor cross bracket Mark the end of the piston coupler so that on reassembly it can be placed in the same relation Unbolt and remove top half of...

Страница 74: ...lled inside the shell a gas valve with port on top of the shell and a fluid port at the bottom of the shell complete with the necessary valves and seals To successfully work in the system and do the j...

Страница 75: ...ift cylinder As soon as the fluid is dispersed the accumulator is refilled This cycle is repeated time after time The accumulator is a critical component in the pump operation and at some point in tim...

Страница 76: ...REED 00 MODEL C50SS TRAILER CONCRETE PUMP MAINT PAGE 46 REVISION...

Страница 77: ...o usage or leakage the bladder may loose some of the pre charge which does affect the operation of the accumulator As a result it is important that the pressure be checked at least once a year or when...

Страница 78: ...ng is TOO LOW then accumulator will need RECHARGED If pressure is TOO HIGH then it will be necessary to RELEASE pressure RELEASE OF PRESSURE When gauge indicates that the pre charge pressure is too hi...

Страница 79: ...sure Full pressure may damage gauge Open the shut off on the nitrogen bottle and slowly fill the accumulator Charging too quickly may damage the accumulator The gauge on the gauging unit during pre ch...

Страница 80: ...t but time consuming as extra care must be exercised in disassembly reassembly so as not to damage good reusable parts The following is offered as suggested means of accomplishing bladder replacement...

Страница 81: ...ulator Using the core tool contained in the accumulator repair kit remove the valve core 3 of the bladder At the bottom of the accumulator remove vent screw 19 and seal ring 20 Use a spanner wrench to...

Страница 82: ...Tellus 46 Take the bladder pull rod from the kit Put locknut 4 over the pull rod Be sure male threads on locknut face the full rod handle Insert the pull rod from top of accumulator through the shell...

Страница 83: ...16 O ring 21 back up ring 17 spacer ring 18 locknut in that order Insert flat ring 15 into space between fluid port and shell If it does not slide on properly recenter fluid port in the opening Next...

Страница 84: ...UMP MAINT PAGE 54 On topside of accumulator remove loosely attached locknut 4 and install nameplate Install locknut and tighten Photo K Install charging and gauging kit and pre charge with DRY NITROGE...

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