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Finned copper tube gas boilers & water heaters – Boiler Manual

47

NOTICE! 

Commonwealth of Massachusetts

 

 

Installation Requirements  

MACODE-3

   In the Commonwealth of Massachusetts, the installa-

tion must be performed by a licensed plumber or gas  

fitter.

1.  For all side wall horizontally vented gas fueled equipment 

installed in every dwelling, building or structure used in whole 

or in part for residential purposes, including those owned or 

operated by the commonwealth and where the side wall exhaust 

vent termination is less than seven (7) feet above finished grade, 

in the area of the venting, including but not limited to decks and 

porches, the following requirements shall be satisfied:

  d.   INSTALLATION OF CARBON MONOXIDE DETECTORS. At the 

time of installation of the side wall horizontal vented gas 

fueled equipment, the installing plumber or gasfitter shall 

observe that a hard wired carbon monoxide detector with an 

alarm and battery back-up is installed on the floor level 

where the gas equipment is to be installed. In addition, the 

installing plumber or gasfitter shall observe that a battery 

operated or hard wired carbon monoxide detector with an 

alarm is installed on each additional level of the dwelling, 

building or structure served by the side wall horizontal 

vented gas fueled equipment. It shall be the responsibility of 

the property owner to secure the services of qualified 

licensed professionals for the installation of hard wired 

carbon monoxide detectors.

 

i.   In the event that the side wall horizontally vented gas 

fueled equipment is installed in a crawl space or an attic, 

the hard wired carbon monoxide detector with alarm and 

battery back-up may be installed on the next adjacent 

floor level.

 

ii.   In the event that the requirements of this subdivision can 

not be met at the time of completion of installation, the 

owner shall have a period of thirty (30) days to comply 

with the above requirements; provided, however, that 

during said thirty (30) day period, a battery operated 

carbon monoxide detector with an alarm shall be 

installed.

 

e.   APPROVED CARBON MONOXIDE DETECTORS. Each carbon 

monoxide detector as required in accordance with the above 

provisions shall comply with NFPA 720 and be ANSI/UL 2034 

listed and IAS certified. 

 

f.   SIGNAGE. A metal or plastic identification plate shall be 

permanently mounted to the exterior of the building at a 

minimum height of eight (8) feet above grade directly in line 

with the exhaust vent terminal for the horizontally vented gas 

fueled heating appliance or equipment. The sign shall read, 

in print size no less than one-half (1/2) inch in size, “GAS VENT 

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

 

g.   INSPECTION. The state or local gas inspector of the side wall 

horizontally vented gas fueled equipment shall not approve 

the installation unless, upon inspection, the inspector 

observes carbon monoxide detectors and signage installed 

in accordance with the provisions of 248 CMR 5.08(2)(a)1 

through 4. 

  Improper venting can result in excessive levels of 

carbon monoxide which can cause severe personal 

injury or death!

2.  Exemptions — The following equipment is exempt from  

248 CMR 5.08(2)(a) 1 through 4:
a.  The equipment listed in Chapter 10 entitled “Equipment 

Not Required To Be Vented” in the most current edition of 

NFPA 54 as adopted by the Board; and

b. Product Approved side wall horizontally vented gas 

fueled equipment installed in a room or structure 

separate from the dwelling, building or structure used in 

whole or in part for residential purposes.

3.   MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING 

SYSTEM PROVIDED.
a.  When the manufacturer of Product Approved side wall 

horizontally vented gas equipment provides a venting 

system design or venting system components with the 

equipment, the instructions provided by the manufacturer 

for installation of the equipment and the venting system 

shall include:

 

i.   Detailed instructions for the installation of the venting 

system design or the venting system components; and

 

ii.   A complete parts list for the venting system design or 

venting system. 

4.   MANUFACTURER REQUIREMENTS – GAS EQUIPMENT  VENTING 

SYSTEM NOT PROVIDED.
a.  When the manufacturer of a Product Approved side wall 

horizontally vented gas fueled equipment does not provide 

the parts for venting the flue gases, but identifies “special 

venting systems”, the following requirements shall be 

satisfied by the manufacturer:

 

i.   The referenced “special venting system” instructions 

shall be included with the appliance or equipment 

installation instructions; and 

  ii.   The “special venting systems” shall be Product 

Approved by the Board, and the instructions for that 

system shall include a parts list and detailed installation 

instructions.

5.   A copy of all installation instructions for all Product Approved 

side wall horizontally vented gas fueled equipment, all 

venting instructions, all parts lists for venting instructions, 

and/or all venting design instructions shall remain with the 

appliance or equipment at the completion of the installation.

  Improper venting can result in excessive levels of 

carbon monoxide which can cause severe personal 

injury or death!

Содержание DOMINATOR Series

Страница 1: ...ion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be opera...

Страница 2: ...absenceofsuchrequirements totheNationalFuelGasCode ANSI Z223 1 NFPA 54 latest revision Where required by the authority having jurisdiction the installation must conform to the Standard for Controls an...

Страница 3: ...ide wall and have adequate fresh air for combustion Ensure that the boiler water heater is level from front to back and from side to side Use metal shims to level the boiler water heater Electrical an...

Страница 4: ...Never operate the Dominator in an environment subjected to a negative pressure unless the air intake is connected to the outdoors Failure to comply with this warning can result in excessive levels of...

Страница 5: ...rtical Venting using a Masonry Chimney and Inside Air Figure 3 Horizontal Venting using Inside Air 1 5 FT 0 5 m 1 4 IN PER F00T 20 mm m 305 TO 457 127 TO 254 VENT PIPE DIAMETER 5 TO 10 12 TO 18 MINIMU...

Страница 6: ...rea of not less than 1 in2 per 7 000 Btuh 310 mm2 per kW up to and including 1 million Btuh plus 1in2 per14 000Btuh 155mm2 perkW inexcessof1million Btuh Intake Air Option General Guidelines This confi...

Страница 7: ...t be installed on the same plane outside wall in order to prevent pressure differences due to prevailing winds In cold climates double wall or insulated inlet pipe recommended to prevent condensation...

Страница 8: ...and Venting Metal Chimney System Shown Locate exhaust terminal downwind from air intake to reduce potential for flue gas recirculation Figure 7 Combination Air Intake and Venting Masonary Chimney Show...

Страница 9: ...To avoid spillage into the room of dangerous flue gas containing carbon monoxide the opening in damper must never face against the flow of flue gas VENT SYSTEM OPTIONS The Dominator may be vented the...

Страница 10: ...rate of 1 4 in ft 20 mm m On masonry chimneys the connector must terminate flush with the inside of the chimney flue Figure 2 Fasten each single wall vent connection with at least 3 corrosion resistan...

Страница 11: ...ystemmust be pitched down toward the vent terminal 1 4in ft 20 mm m If anypartofasinglewallmetalventsystempassesthroughanunheated space it must be insulated with insulation rated for 400 F 204 C Horiz...

Страница 12: ...tl inclinaisonhorizontalequiconviennent ets assurerquelesyst meestexemptd obstruction d tranglement de fruite de corrosion et autres d faillances qui pourraient pr senter des risques c Insofar as is p...

Страница 13: ...nal Fuel Gas Code ANSI Z223 1 NFPA 54 et ou des codes d installation CAN CGA B149 GENERAL PIPING REQUIREMENTS Improper piping of this boiler water heater will void themanufacturer swarrantyandcancause...

Страница 14: ...1 0 6 400 45 4 0 49 2 9 1 5 600 68 1 1 30 4 3 3 8 750 85 1 2 35 5 4 6 9 900 102 1 3 84 6 4 11 3 1050 119 1 6 23 7 5 18 4 T 20 F T 11 1 C Model Flow Rate Pres Drop Flow Rate Pres Drop Number GPM Ft L s...

Страница 15: ...xpansion must be installed in the heating system An expansion tank must be installed close to the boiler on the suction side of the pump An air scoop and automatic air vent must also be installed to e...

Страница 16: ...t factory 2 Boiler pump sized to boiler and thermostatic 3 way valve design flow requirements 3 Boiler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furni...

Страница 17: ...show suggested piping configuration and valving Check with local codes and ordinances for specific requirements Adjustment Procedure To Maintain Inlet Temperature Above Dew Point T1 Temp Min 110 F For...

Страница 18: ...ions listed underNORMALinthetable Insomeareasofthecountryadditional precautions must be observed due to unusual characteristics of the local water supply Call the nearest RBI representative for detail...

Страница 19: ...Finned copper tube gas boilers water heaters Boiler Manual 19 Table 8A Dominator Heat Exchanger Selection Graph Table 8B Dominator Pumping Performance Requirement...

Страница 20: ...temperature pressure relief valve 8 MA Code requires an 1 8 hole in check valve to compensate for thermal expansion Notice These drawings show suggested piping configuration and valving Check with loc...

Страница 21: ...pe capacity in ft3 hr based on 0 60 specific gravity gas at a pressure of 0 5 psig or less and a 0 3 WC pressure drop Nominal Iron Pipe Size Pipe length in feet 10 20 30 40 50 60 80 100 150 Maximum ga...

Страница 22: ...he instructionscontainedinthismanual Donotattempt to operate this boiler water heater if it has not been installed in accordance with the guidelines set forth in this manual Failure to comply with thi...

Страница 23: ...chisusedfor the300andonelowfireandonehighfire pressure switch are used for the 400 through 900 models Two low fireandtwohighfirepressureswitchesareusedforthe1050through 2100 models The low fire pressu...

Страница 24: ...normally closed N C contact of K2 1 opens and the normally open N O contact closes The blower changes from low to high speed Prepurge continues 3 The low air indicator will remain on as the blower sp...

Страница 25: ...the blower If the side wall vent option is used the power venter is energized closing the powerventerinterlock Thepowerventindicatorlightilluminates 3 The low air indicator light will remain lit unti...

Страница 26: ...ignition module The blower will remain on and the low air indicator will remain on for as long as stage 1 remains energized A low air indicator is visible on the control panel OPERATION SEQUENCE 4 ST...

Страница 27: ...le on the controller s LCD screen See the staging control documentation for details 2 A powered alarm contact 2A max 24 VAC is available to provide an audio or visual indication of faults related only...

Страница 28: ...the control system and any gas control that has been under water N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faitesinspecterl appareilparuntecnicienqualifi et remplacez t...

Страница 29: ...ilot Manifold Settings D300 On Off Only Natural Gas inches W C mm W C Low Fire 1 5 02 33 5 High Fire 2 5 0 2 63 5 LP Gas inches W C mm W C Low Fire 3 9 0 2 99 5 High Fire 9 3 0 2 236 5 Table 20 D300 D...

Страница 30: ...than 5 from the rated input value of the unit adjust the manifold pressure accordingly DO NOT adjust the manifold pressure by more than 5 If a properratecannotbemaintainedwithoutadjustingthemanifold p...

Страница 31: ...tion or in a drafty area will cause poor or sporadic heating For a thermostat that employs an adjustable heat anticipator adjust the anticipator to match the current measured in the thermostat circuit...

Страница 32: ...to properly control the system supply primary loop temperature The firing stages are operated to provide a setpoint temperature in the primary loop SETPOINTOPERATION Thecontroloperatestheboiler water...

Страница 33: ...accordance with all applicable localandnationalcodes Improperservicingoradjust ment can damage the boiler water heater Theceramiccombustionchambercontainscrystalline silica Wear a tightly fitted dust...

Страница 34: ...ndwashersholdingtheuppercombus tion chamber front panel in place and carefully remove it 9 Carefully slide the heat exchanger out of the unit 10 Remove the V baffle straps and V baffles 11 Thoroughly...

Страница 35: ...harge water at normal system pressure If it does contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have i...

Страница 36: ...error message on control refer to control documentation 4 Replace stage control 3 No Power To Pump 1 Pump contact not wired 2 Stage control malfunctioning 3 Pump malfunctioning 1 Wire pump contact to...

Страница 37: ...odule 2 Manual valve s closed 3 Low manifold pressure 4 Main valve s malfunctioning 1 Check ground connections adjust as necessary 2 Remove upper front jacket panel open manual valve s 3 Check manifol...

Страница 38: ...Finned copper tube gas boilers water heaters Boiler Manual 38 Figure 23 Replacement Parts RIOM 22 REV B REPAIR PARTS...

Страница 39: ...e per ft 66 0105 4 4 6 8 10 14 16 16 18 18 PVC Gasket Foam per ft per roll 50 66 0103 50 50 50 50 50 50 50 50 50 50 2 Blanket Insulation per sq ft 05 0200 20 20 22 24 28 30 36 36 44 46 Red Silicone Ga...

Страница 40: ...NG 10 0091 5 Main Orifice LP 10 0116 5 NS Pilot Orifice NG 10 0089 1 1 1 1 1 1 1 1 1 Pilot Orifice LP 10 0090 1 1 1 1 1 1 1 1 1 Pilot Orifice NG 10 0093 1 Pilot Orifice LP 10 0094 1 30 Burner Tube 10...

Страница 41: ...aders 70 2847 1 70 2848 1 70 2849 1 70 2850 1 70 2851 1 70 2852 1 70 2853 1 70 2854 1 70 2855 1 Individual copper cupronickel tubes available for field repair model and serial number required Tube Exp...

Страница 42: ...et Outlet Return Headers ASME 57 0223 12 12 12 12 12 12 12 12 12 12 37 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 38 Return Header Bronze 01 0018 1 1 1 1 1 1 1 1 1 1 1...

Страница 43: ...1 1 1 Harness Kit includes J1 J2 J4 J6 J7 J9 40 0265K 1 1 1 1 1 1 1 1 1 1 J3 RH Side 4 Stage Harness 40 0268 1 1 1 1 1 J5 Blower Vent 4 Stage Harness 40 0271 2 1 1 1 1 J8 Stage Control 2 Stage Harness...

Страница 44: ...1 1 1 1 1 1 Flow Switch Outdoor Potter Optional 14 0202 1 1 1 1 1 1 1 1 1 1 NS On Off Switch 48 0010 1 1 1 1 1 1 1 1 1 1 NS 2 Amp Fuse 48 0379 2 2 2 2 2 2 2 2 2 2 NS Rating Plate 82 0054 1 1 1 1 1 1...

Страница 45: ...ER SERVICE CLEARANCE PROVIDED IS VENT VERTICAL THROUGH THE ROOF OUTDOOR AIR SENSOR INSTALLED WIRED IS VENT THROUGH THE WALL ARE UNITS RACKED IS POWER VENT INSTALLED AND WIRED IS RACK ASSEMBLED TIGHTLY...

Страница 46: ...CSD 1 Pump Delay Combustion Air Damper Power Vent Proving Switch Barometric Damper COMMISSIONING THE UNIT Customer Instructed Yes No All Covers Replaced Yes No Wiring Secure Tight Yes No Customer Give...

Страница 47: ...the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS g INSP...

Страница 48: ...rranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degreasing liquids chlorine or any chemicals that produce hydroch...

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