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Finned copper tube gas boilers & water heaters – Boiler Manual

45

START UP FORM

Date of Start Up:  

Job Name:

Model #:  

Serial Number #:

Boiler Model: 

  

 Dominator 

 

 

LCD

  

Company Name

Fuel Type: 

 

 

Natural Gas 

 

 

Propane

 

Tech Name

System Type: 

   

Hydronic 

 

Domestic

  

Phone Number

PRE-START UP CHECK LIST

  ANY VISUAL DAMAGE TO UNIT? 

 

 INLET FILTER INSTALLED AND CLEAN?

 

 PIPING PROPERLY CONNECTED? 

 

 ALL WIRING CONNECTED PROPERLY?

 

 SYSTEM FLOODED AND FLOWING? 

 

 BOILER PUMP PUMPING INTO INLET?

 

 BOILER CIRCULATOR WIRED? 

 

 COMBUSTION AIR PROVIDED?

 

 VENT/STACK CONNECTED? 

 

 PROPER SERVICE CLEARANCE PROVIDED?

  

IS VENT VERTICAL THROUGH THE ROOF? 

 

 OUTDOOR AIR SENSOR INSTALLED/WIRED?

 

 IS VENT THROUGH THE WALL? 

 

 ARE UNITS RACKED?

 

 IS POWER VENT INSTALLED AND WIRED? 

 

 IS RACK ASSEMBLED TIGHTLY?

 

 SEALED COMBUSTION? 

 

 NO HOLES SCREWED INTO CABINET?

ELECTRICAL/WIRING/CONTROL

 

Boiler Supply Voltage 

 

External BMS System

 

Boiler Pump Supply Voltage 

 

Utilize Boiler BTC For Control

 

Voltage Down Stream of Transformer

BTC CONTROL SET UP: (Not all settings are used for every mode. (Dominator Series Only))
 

: Mode  

: Boiler Max  

: Purge 

D

T

 

: Boiler Target  

: Boiler Min                                   

 

: Tank Target  

: Boiler Diff                                            LCD ONLY 

 

: Tank Diff  

: Intr-Stg Diff 

: Operator (STG1)

 

: Outdoor Start  

: Intr-Stg On Dly 

: High Operator (STG 2)

 

: Boiler Start  

: Intr-Stg Off Dly 

: High Limit 

 

 

 

: Pump Purge 

Содержание DOMINATOR Series

Страница 1: ...ion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be opera...

Страница 2: ...absenceofsuchrequirements totheNationalFuelGasCode ANSI Z223 1 NFPA 54 latest revision Where required by the authority having jurisdiction the installation must conform to the Standard for Controls an...

Страница 3: ...ide wall and have adequate fresh air for combustion Ensure that the boiler water heater is level from front to back and from side to side Use metal shims to level the boiler water heater Electrical an...

Страница 4: ...Never operate the Dominator in an environment subjected to a negative pressure unless the air intake is connected to the outdoors Failure to comply with this warning can result in excessive levels of...

Страница 5: ...rtical Venting using a Masonry Chimney and Inside Air Figure 3 Horizontal Venting using Inside Air 1 5 FT 0 5 m 1 4 IN PER F00T 20 mm m 305 TO 457 127 TO 254 VENT PIPE DIAMETER 5 TO 10 12 TO 18 MINIMU...

Страница 6: ...rea of not less than 1 in2 per 7 000 Btuh 310 mm2 per kW up to and including 1 million Btuh plus 1in2 per14 000Btuh 155mm2 perkW inexcessof1million Btuh Intake Air Option General Guidelines This confi...

Страница 7: ...t be installed on the same plane outside wall in order to prevent pressure differences due to prevailing winds In cold climates double wall or insulated inlet pipe recommended to prevent condensation...

Страница 8: ...and Venting Metal Chimney System Shown Locate exhaust terminal downwind from air intake to reduce potential for flue gas recirculation Figure 7 Combination Air Intake and Venting Masonary Chimney Show...

Страница 9: ...To avoid spillage into the room of dangerous flue gas containing carbon monoxide the opening in damper must never face against the flow of flue gas VENT SYSTEM OPTIONS The Dominator may be vented the...

Страница 10: ...rate of 1 4 in ft 20 mm m On masonry chimneys the connector must terminate flush with the inside of the chimney flue Figure 2 Fasten each single wall vent connection with at least 3 corrosion resistan...

Страница 11: ...ystemmust be pitched down toward the vent terminal 1 4in ft 20 mm m If anypartofasinglewallmetalventsystempassesthroughanunheated space it must be insulated with insulation rated for 400 F 204 C Horiz...

Страница 12: ...tl inclinaisonhorizontalequiconviennent ets assurerquelesyst meestexemptd obstruction d tranglement de fruite de corrosion et autres d faillances qui pourraient pr senter des risques c Insofar as is p...

Страница 13: ...nal Fuel Gas Code ANSI Z223 1 NFPA 54 et ou des codes d installation CAN CGA B149 GENERAL PIPING REQUIREMENTS Improper piping of this boiler water heater will void themanufacturer swarrantyandcancause...

Страница 14: ...1 0 6 400 45 4 0 49 2 9 1 5 600 68 1 1 30 4 3 3 8 750 85 1 2 35 5 4 6 9 900 102 1 3 84 6 4 11 3 1050 119 1 6 23 7 5 18 4 T 20 F T 11 1 C Model Flow Rate Pres Drop Flow Rate Pres Drop Number GPM Ft L s...

Страница 15: ...xpansion must be installed in the heating system An expansion tank must be installed close to the boiler on the suction side of the pump An air scoop and automatic air vent must also be installed to e...

Страница 16: ...t factory 2 Boiler pump sized to boiler and thermostatic 3 way valve design flow requirements 3 Boiler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furni...

Страница 17: ...show suggested piping configuration and valving Check with local codes and ordinances for specific requirements Adjustment Procedure To Maintain Inlet Temperature Above Dew Point T1 Temp Min 110 F For...

Страница 18: ...ions listed underNORMALinthetable Insomeareasofthecountryadditional precautions must be observed due to unusual characteristics of the local water supply Call the nearest RBI representative for detail...

Страница 19: ...Finned copper tube gas boilers water heaters Boiler Manual 19 Table 8A Dominator Heat Exchanger Selection Graph Table 8B Dominator Pumping Performance Requirement...

Страница 20: ...temperature pressure relief valve 8 MA Code requires an 1 8 hole in check valve to compensate for thermal expansion Notice These drawings show suggested piping configuration and valving Check with loc...

Страница 21: ...pe capacity in ft3 hr based on 0 60 specific gravity gas at a pressure of 0 5 psig or less and a 0 3 WC pressure drop Nominal Iron Pipe Size Pipe length in feet 10 20 30 40 50 60 80 100 150 Maximum ga...

Страница 22: ...he instructionscontainedinthismanual Donotattempt to operate this boiler water heater if it has not been installed in accordance with the guidelines set forth in this manual Failure to comply with thi...

Страница 23: ...chisusedfor the300andonelowfireandonehighfire pressure switch are used for the 400 through 900 models Two low fireandtwohighfirepressureswitchesareusedforthe1050through 2100 models The low fire pressu...

Страница 24: ...normally closed N C contact of K2 1 opens and the normally open N O contact closes The blower changes from low to high speed Prepurge continues 3 The low air indicator will remain on as the blower sp...

Страница 25: ...the blower If the side wall vent option is used the power venter is energized closing the powerventerinterlock Thepowerventindicatorlightilluminates 3 The low air indicator light will remain lit unti...

Страница 26: ...ignition module The blower will remain on and the low air indicator will remain on for as long as stage 1 remains energized A low air indicator is visible on the control panel OPERATION SEQUENCE 4 ST...

Страница 27: ...le on the controller s LCD screen See the staging control documentation for details 2 A powered alarm contact 2A max 24 VAC is available to provide an audio or visual indication of faults related only...

Страница 28: ...the control system and any gas control that has been under water N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faitesinspecterl appareilparuntecnicienqualifi et remplacez t...

Страница 29: ...ilot Manifold Settings D300 On Off Only Natural Gas inches W C mm W C Low Fire 1 5 02 33 5 High Fire 2 5 0 2 63 5 LP Gas inches W C mm W C Low Fire 3 9 0 2 99 5 High Fire 9 3 0 2 236 5 Table 20 D300 D...

Страница 30: ...than 5 from the rated input value of the unit adjust the manifold pressure accordingly DO NOT adjust the manifold pressure by more than 5 If a properratecannotbemaintainedwithoutadjustingthemanifold p...

Страница 31: ...tion or in a drafty area will cause poor or sporadic heating For a thermostat that employs an adjustable heat anticipator adjust the anticipator to match the current measured in the thermostat circuit...

Страница 32: ...to properly control the system supply primary loop temperature The firing stages are operated to provide a setpoint temperature in the primary loop SETPOINTOPERATION Thecontroloperatestheboiler water...

Страница 33: ...accordance with all applicable localandnationalcodes Improperservicingoradjust ment can damage the boiler water heater Theceramiccombustionchambercontainscrystalline silica Wear a tightly fitted dust...

Страница 34: ...ndwashersholdingtheuppercombus tion chamber front panel in place and carefully remove it 9 Carefully slide the heat exchanger out of the unit 10 Remove the V baffle straps and V baffles 11 Thoroughly...

Страница 35: ...harge water at normal system pressure If it does contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have i...

Страница 36: ...error message on control refer to control documentation 4 Replace stage control 3 No Power To Pump 1 Pump contact not wired 2 Stage control malfunctioning 3 Pump malfunctioning 1 Wire pump contact to...

Страница 37: ...odule 2 Manual valve s closed 3 Low manifold pressure 4 Main valve s malfunctioning 1 Check ground connections adjust as necessary 2 Remove upper front jacket panel open manual valve s 3 Check manifol...

Страница 38: ...Finned copper tube gas boilers water heaters Boiler Manual 38 Figure 23 Replacement Parts RIOM 22 REV B REPAIR PARTS...

Страница 39: ...e per ft 66 0105 4 4 6 8 10 14 16 16 18 18 PVC Gasket Foam per ft per roll 50 66 0103 50 50 50 50 50 50 50 50 50 50 2 Blanket Insulation per sq ft 05 0200 20 20 22 24 28 30 36 36 44 46 Red Silicone Ga...

Страница 40: ...NG 10 0091 5 Main Orifice LP 10 0116 5 NS Pilot Orifice NG 10 0089 1 1 1 1 1 1 1 1 1 Pilot Orifice LP 10 0090 1 1 1 1 1 1 1 1 1 Pilot Orifice NG 10 0093 1 Pilot Orifice LP 10 0094 1 30 Burner Tube 10...

Страница 41: ...aders 70 2847 1 70 2848 1 70 2849 1 70 2850 1 70 2851 1 70 2852 1 70 2853 1 70 2854 1 70 2855 1 Individual copper cupronickel tubes available for field repair model and serial number required Tube Exp...

Страница 42: ...et Outlet Return Headers ASME 57 0223 12 12 12 12 12 12 12 12 12 12 37 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 38 Return Header Bronze 01 0018 1 1 1 1 1 1 1 1 1 1 1...

Страница 43: ...1 1 1 Harness Kit includes J1 J2 J4 J6 J7 J9 40 0265K 1 1 1 1 1 1 1 1 1 1 J3 RH Side 4 Stage Harness 40 0268 1 1 1 1 1 J5 Blower Vent 4 Stage Harness 40 0271 2 1 1 1 1 J8 Stage Control 2 Stage Harness...

Страница 44: ...1 1 1 1 1 1 Flow Switch Outdoor Potter Optional 14 0202 1 1 1 1 1 1 1 1 1 1 NS On Off Switch 48 0010 1 1 1 1 1 1 1 1 1 1 NS 2 Amp Fuse 48 0379 2 2 2 2 2 2 2 2 2 2 NS Rating Plate 82 0054 1 1 1 1 1 1...

Страница 45: ...ER SERVICE CLEARANCE PROVIDED IS VENT VERTICAL THROUGH THE ROOF OUTDOOR AIR SENSOR INSTALLED WIRED IS VENT THROUGH THE WALL ARE UNITS RACKED IS POWER VENT INSTALLED AND WIRED IS RACK ASSEMBLED TIGHTLY...

Страница 46: ...CSD 1 Pump Delay Combustion Air Damper Power Vent Proving Switch Barometric Damper COMMISSIONING THE UNIT Customer Instructed Yes No All Covers Replaced Yes No Wiring Secure Tight Yes No Customer Give...

Страница 47: ...the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS g INSP...

Страница 48: ...rranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degreasing liquids chlorine or any chemicals that produce hydroch...

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