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Finned copper tube gas boilers & water heaters – Boiler Manual

10

VERTICAL/CHIMNEY VENTING

The Dominator is listed as a Category I appliance when vented 

vertically into a metal chimney system or properly sized masonry 

chimney, Figures 1,2, 6 & 7. The chimney must provide a negative 

pressure of 

.01 to 0.08 in

.25 to 2.0 mm

 W.C. at the boiler/water 

heater flue collar with the unit running at full load. A barometric 

damper must be installed between the flue collar and the vent 

connector. Approved thimbles and fire-stops must be used when 

combustible construction is penetrated.

  If an appliance using any type of a mechanical draft 

system operating under positive pressure is connected 

to a chimney flue, never connect any other appliances 

to this flue. Doing so can result in excessive levels of  

carbon monoxide which can cause severe personal 

injury or death!

Chimney Inspection & Sizing

A thorough inspection of the masonry chimney must be  

performed to ensure that the chimney is clean, properly constructed, 

lined and sized. Exterior masonry chimneys should not be used unless 

properly lined to prevent condensation and draft problems. Table 5 

lists the equivalent breeching and flue sizes required for the boiler/

water heater. When more than one appliance is connected to the same 

chimney flue, the flue must be large enough to safely vent the 

combined output of all of the appliances.

Table 5  Equivalent Breeching & Chimney Size (Category I)

Model Size

Pipe Diameter

in 

mm

 

300 - 400

  6 

152

600

  7 

178

750

  8 

203

900 - 1050

10

254

1350

12

305

1500 - 2100

14

356

Note: These sizes are based on 20 ft

6.1 m

 chimney height.

Vent Connections

Locate the boiler/water heater as close to the chimney as possible.

Use the shortest, straightest vent connector possible for the 

installation. If horizontal runs exceed 

5 ft

1.5 m

 they must be 

supported at 

3 ft

0.9 m

 intervals with overhead hangers. Use a type 

B, single wall stainless or single wall galvanized steel vent pipe the 

same diameter as the flue collar to connect the boiler/water heater 

to a masonry chimney. When using an approved metal chimney 

system use the appropriate vent connector. The vent connector 

should be sloped up toward the chimney at a minimum rate of  

1/4 in/ft

20 mm/m

. On masonry chimneys the connector must 

terminate flush with the inside of the chimney flue, Figure 2. Fasten 

each single wall vent connection with at least 3 corrosion resistant 

sheet metal screws.

  Never install a vent pipe having a diameter different than 

that of the boiler/water heater flue collar. Failure to 

comply with this warning can result in excessive levels 

of carbon monoxide which can cause severe personal 

injury or death.

Always provide a minimum clearance of 

6 in

152 mm

 between 

single wall vent pipe and any combustible materials. Type B1 vent 

may be used, clearance between it and any combustible material 

must be as listed.

  Failure to maintain minimum clearances between vent 

connectors and any combustible material can result 

in a fire causing extensive property damage, severe 

personal injury or death!

DIRECT VENT, POSITIVE PRESSURE, 

CATEGORY III

In this configuration the boiler/water heater blower is used to push 

the flue products to the outdoors while drawing combustion air from 

the outdoors. The equivalent length of the vent system 

must not

 

exceed

 35 ft

10.7 m

. The Intake Air Option instructions under the 

“COMBUSTION AIR & VENTILATION” section must be 

followed! The vent system flue pipe diameter must be sized per Table 

5a. 

Horizontal Direct Vent Systems - Figures 4 & 5

The vent materials used in horizontal vent systems must be certified 

to UL 1738 for installations in the United States, ULS636 for 

installations in Canada. The certified vent terminal from RBI must 

also be used. 
The maximum equivalent length for the horizontal vent and 

combustion air pipes is 

35 ft

10.7 m

 for each. Each 90° elbow and 

the vent and intake air terminals are equal to 

10 ft

3.1 m

 of straight 

pipe. To maximize the performance of single wall sheet metal vent 

systems locate 90° elbows as far from the boiler as possible and  

from one another. For best results, horizontal vent systems should be 

as straight as possible.
The vent system must be both gas tight and water tight. All seams and 

joints in metal pipes must be joined and sealed in accordance with 

the vent system manufacturer’s instructions.
When horizontal vent runs exceed 

5 ft

1.5 m

 they must be supported 

at 

3 ft

0.9 m

 intervals with overhead hangers. The vent system must 

be pitched down, toward the vent terminal, 

1/4 in/ft

21 mm/m

. If 

any part of a single wall metal vent system passes through an unheated 

space it must be insulated with insulation rated for 

400°F

204°C

.

Содержание DOMINATOR Series

Страница 1: ...ion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be opera...

Страница 2: ...absenceofsuchrequirements totheNationalFuelGasCode ANSI Z223 1 NFPA 54 latest revision Where required by the authority having jurisdiction the installation must conform to the Standard for Controls an...

Страница 3: ...ide wall and have adequate fresh air for combustion Ensure that the boiler water heater is level from front to back and from side to side Use metal shims to level the boiler water heater Electrical an...

Страница 4: ...Never operate the Dominator in an environment subjected to a negative pressure unless the air intake is connected to the outdoors Failure to comply with this warning can result in excessive levels of...

Страница 5: ...rtical Venting using a Masonry Chimney and Inside Air Figure 3 Horizontal Venting using Inside Air 1 5 FT 0 5 m 1 4 IN PER F00T 20 mm m 305 TO 457 127 TO 254 VENT PIPE DIAMETER 5 TO 10 12 TO 18 MINIMU...

Страница 6: ...rea of not less than 1 in2 per 7 000 Btuh 310 mm2 per kW up to and including 1 million Btuh plus 1in2 per14 000Btuh 155mm2 perkW inexcessof1million Btuh Intake Air Option General Guidelines This confi...

Страница 7: ...t be installed on the same plane outside wall in order to prevent pressure differences due to prevailing winds In cold climates double wall or insulated inlet pipe recommended to prevent condensation...

Страница 8: ...and Venting Metal Chimney System Shown Locate exhaust terminal downwind from air intake to reduce potential for flue gas recirculation Figure 7 Combination Air Intake and Venting Masonary Chimney Show...

Страница 9: ...To avoid spillage into the room of dangerous flue gas containing carbon monoxide the opening in damper must never face against the flow of flue gas VENT SYSTEM OPTIONS The Dominator may be vented the...

Страница 10: ...rate of 1 4 in ft 20 mm m On masonry chimneys the connector must terminate flush with the inside of the chimney flue Figure 2 Fasten each single wall vent connection with at least 3 corrosion resistan...

Страница 11: ...ystemmust be pitched down toward the vent terminal 1 4in ft 20 mm m If anypartofasinglewallmetalventsystempassesthroughanunheated space it must be insulated with insulation rated for 400 F 204 C Horiz...

Страница 12: ...tl inclinaisonhorizontalequiconviennent ets assurerquelesyst meestexemptd obstruction d tranglement de fruite de corrosion et autres d faillances qui pourraient pr senter des risques c Insofar as is p...

Страница 13: ...nal Fuel Gas Code ANSI Z223 1 NFPA 54 et ou des codes d installation CAN CGA B149 GENERAL PIPING REQUIREMENTS Improper piping of this boiler water heater will void themanufacturer swarrantyandcancause...

Страница 14: ...1 0 6 400 45 4 0 49 2 9 1 5 600 68 1 1 30 4 3 3 8 750 85 1 2 35 5 4 6 9 900 102 1 3 84 6 4 11 3 1050 119 1 6 23 7 5 18 4 T 20 F T 11 1 C Model Flow Rate Pres Drop Flow Rate Pres Drop Number GPM Ft L s...

Страница 15: ...xpansion must be installed in the heating system An expansion tank must be installed close to the boiler on the suction side of the pump An air scoop and automatic air vent must also be installed to e...

Страница 16: ...t factory 2 Boiler pump sized to boiler and thermostatic 3 way valve design flow requirements 3 Boiler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furni...

Страница 17: ...show suggested piping configuration and valving Check with local codes and ordinances for specific requirements Adjustment Procedure To Maintain Inlet Temperature Above Dew Point T1 Temp Min 110 F For...

Страница 18: ...ions listed underNORMALinthetable Insomeareasofthecountryadditional precautions must be observed due to unusual characteristics of the local water supply Call the nearest RBI representative for detail...

Страница 19: ...Finned copper tube gas boilers water heaters Boiler Manual 19 Table 8A Dominator Heat Exchanger Selection Graph Table 8B Dominator Pumping Performance Requirement...

Страница 20: ...temperature pressure relief valve 8 MA Code requires an 1 8 hole in check valve to compensate for thermal expansion Notice These drawings show suggested piping configuration and valving Check with loc...

Страница 21: ...pe capacity in ft3 hr based on 0 60 specific gravity gas at a pressure of 0 5 psig or less and a 0 3 WC pressure drop Nominal Iron Pipe Size Pipe length in feet 10 20 30 40 50 60 80 100 150 Maximum ga...

Страница 22: ...he instructionscontainedinthismanual Donotattempt to operate this boiler water heater if it has not been installed in accordance with the guidelines set forth in this manual Failure to comply with thi...

Страница 23: ...chisusedfor the300andonelowfireandonehighfire pressure switch are used for the 400 through 900 models Two low fireandtwohighfirepressureswitchesareusedforthe1050through 2100 models The low fire pressu...

Страница 24: ...normally closed N C contact of K2 1 opens and the normally open N O contact closes The blower changes from low to high speed Prepurge continues 3 The low air indicator will remain on as the blower sp...

Страница 25: ...the blower If the side wall vent option is used the power venter is energized closing the powerventerinterlock Thepowerventindicatorlightilluminates 3 The low air indicator light will remain lit unti...

Страница 26: ...ignition module The blower will remain on and the low air indicator will remain on for as long as stage 1 remains energized A low air indicator is visible on the control panel OPERATION SEQUENCE 4 ST...

Страница 27: ...le on the controller s LCD screen See the staging control documentation for details 2 A powered alarm contact 2A max 24 VAC is available to provide an audio or visual indication of faults related only...

Страница 28: ...the control system and any gas control that has been under water N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faitesinspecterl appareilparuntecnicienqualifi et remplacez t...

Страница 29: ...ilot Manifold Settings D300 On Off Only Natural Gas inches W C mm W C Low Fire 1 5 02 33 5 High Fire 2 5 0 2 63 5 LP Gas inches W C mm W C Low Fire 3 9 0 2 99 5 High Fire 9 3 0 2 236 5 Table 20 D300 D...

Страница 30: ...than 5 from the rated input value of the unit adjust the manifold pressure accordingly DO NOT adjust the manifold pressure by more than 5 If a properratecannotbemaintainedwithoutadjustingthemanifold p...

Страница 31: ...tion or in a drafty area will cause poor or sporadic heating For a thermostat that employs an adjustable heat anticipator adjust the anticipator to match the current measured in the thermostat circuit...

Страница 32: ...to properly control the system supply primary loop temperature The firing stages are operated to provide a setpoint temperature in the primary loop SETPOINTOPERATION Thecontroloperatestheboiler water...

Страница 33: ...accordance with all applicable localandnationalcodes Improperservicingoradjust ment can damage the boiler water heater Theceramiccombustionchambercontainscrystalline silica Wear a tightly fitted dust...

Страница 34: ...ndwashersholdingtheuppercombus tion chamber front panel in place and carefully remove it 9 Carefully slide the heat exchanger out of the unit 10 Remove the V baffle straps and V baffles 11 Thoroughly...

Страница 35: ...harge water at normal system pressure If it does contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have i...

Страница 36: ...error message on control refer to control documentation 4 Replace stage control 3 No Power To Pump 1 Pump contact not wired 2 Stage control malfunctioning 3 Pump malfunctioning 1 Wire pump contact to...

Страница 37: ...odule 2 Manual valve s closed 3 Low manifold pressure 4 Main valve s malfunctioning 1 Check ground connections adjust as necessary 2 Remove upper front jacket panel open manual valve s 3 Check manifol...

Страница 38: ...Finned copper tube gas boilers water heaters Boiler Manual 38 Figure 23 Replacement Parts RIOM 22 REV B REPAIR PARTS...

Страница 39: ...e per ft 66 0105 4 4 6 8 10 14 16 16 18 18 PVC Gasket Foam per ft per roll 50 66 0103 50 50 50 50 50 50 50 50 50 50 2 Blanket Insulation per sq ft 05 0200 20 20 22 24 28 30 36 36 44 46 Red Silicone Ga...

Страница 40: ...NG 10 0091 5 Main Orifice LP 10 0116 5 NS Pilot Orifice NG 10 0089 1 1 1 1 1 1 1 1 1 Pilot Orifice LP 10 0090 1 1 1 1 1 1 1 1 1 Pilot Orifice NG 10 0093 1 Pilot Orifice LP 10 0094 1 30 Burner Tube 10...

Страница 41: ...aders 70 2847 1 70 2848 1 70 2849 1 70 2850 1 70 2851 1 70 2852 1 70 2853 1 70 2854 1 70 2855 1 Individual copper cupronickel tubes available for field repair model and serial number required Tube Exp...

Страница 42: ...et Outlet Return Headers ASME 57 0223 12 12 12 12 12 12 12 12 12 12 37 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 38 Return Header Bronze 01 0018 1 1 1 1 1 1 1 1 1 1 1...

Страница 43: ...1 1 1 Harness Kit includes J1 J2 J4 J6 J7 J9 40 0265K 1 1 1 1 1 1 1 1 1 1 J3 RH Side 4 Stage Harness 40 0268 1 1 1 1 1 J5 Blower Vent 4 Stage Harness 40 0271 2 1 1 1 1 J8 Stage Control 2 Stage Harness...

Страница 44: ...1 1 1 1 1 1 Flow Switch Outdoor Potter Optional 14 0202 1 1 1 1 1 1 1 1 1 1 NS On Off Switch 48 0010 1 1 1 1 1 1 1 1 1 1 NS 2 Amp Fuse 48 0379 2 2 2 2 2 2 2 2 2 2 NS Rating Plate 82 0054 1 1 1 1 1 1...

Страница 45: ...ER SERVICE CLEARANCE PROVIDED IS VENT VERTICAL THROUGH THE ROOF OUTDOOR AIR SENSOR INSTALLED WIRED IS VENT THROUGH THE WALL ARE UNITS RACKED IS POWER VENT INSTALLED AND WIRED IS RACK ASSEMBLED TIGHTLY...

Страница 46: ...CSD 1 Pump Delay Combustion Air Damper Power Vent Proving Switch Barometric Damper COMMISSIONING THE UNIT Customer Instructed Yes No All Covers Replaced Yes No Wiring Secure Tight Yes No Customer Give...

Страница 47: ...the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS g INSP...

Страница 48: ...rranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degreasing liquids chlorine or any chemicals that produce hydroch...

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