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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 3

Direct all questions to your RBI distributor or contact the
RBI Customer Service Department, 260 North Elm Street,
Westfield, MA 01085 for U.S. or 7555 Tranmere Drive,
Mississauga ONT L5S 1L4 for Canada. Always include the
model and serial numbers from the rating plate of the boiler/
water heater in question.

RATINGS & CAPACITIES

Before undertaking the installation of the Series 8800
and 8900 boiler/water heater check the rating plate to
ensure that the unit has been sized properly for the job.
The “Net I=B=R Ratings” specify the equivalent amount
of direct cast iron radiation that the unit can supply under
normal conditions. Also ensure that the unit has been
set up for the type of gas available at the installation
site. Other important considerations are the availability
of an adequate electrical supply, fresh air for combustion
and a suitable chimney or vent system.

BOILER/WATER HEATER LOCATION

1.

Locate the boiler/water heater in an area that
provides good access to the unit. Servicing may
require the removal of jacket panels. Allow the
minimum clearances between adjacent construction
and the boiler/water heater as listed in Table 1 or 1A.

NOTE: Service clearances are not mandatory, but
are recommended to ensure ease of service should
it be required.

Table 1  (8800)

Clearance to

  Service

Combustibles

 Clearance

in

mm

in

mm

Top

24

610

18

457

Back

24

610

18

457

Left Side

24

610

24

610

Right Side

24

610

24

610

Front

48

1220

48

1220

Flue

6

152

6

152

Table 1A  (8900)

Clearance to

  Service

Combustibles

 Clearance

in

mm

in

mm

Top

24

610

18

457

Back

18

457

18

457

Left Side

18

457

18

457

Right Side

18

457

18

457

Front

48

1220

36

914

Flue

6

152

6

152

2.

An optimum site will be level, central to the piping
system, close to a chimney and have adequate fresh
air for combustion. Ensure that the boiler/water heater
is level from front to back and from side to side. Use
metal shims to level the boiler/water heater. Electrical
and electronic components must also be protected
from exposure to water during operation and
maintenance. DO NOT install this boiler/water heater
in a location that would subject any of the gas ignition
components to direct contact with water or excessive
moisture during operation or servicing.

3.

Ensure that the floor is structurally sound and will
support the weight of the boiler/water heater.

NOTE: Never install a Series 8800 or 8900 boiler/
water heater on a concrete floor that contains wires,
cables, water pipes or hoses. This boiler/water
heater is designed for noncombustible floors only!
Never install this boiler/water heater on combustible
materials or carpeting even if a non-combustible
foundation material is placed over them!

4.

Locate the boiler/water heater in an area that will
prevent water damage to adjacent construction
should a leak occur or during routine maintenance.
If such a location doesn’t exist, a suitable drain pan
that’s adequately drained must be installed under
the unit. The pan must not restrict the flow of
combustion air to the unit.

5.

DO NOT place this boiler/water heater in a location
that would restrict the introduction of combustion air
into the unit or subject it to a negative pressure, see
“GENERAL VENTING GUIDELINES”.

6.

NEVER place this boiler/water heater in a location
that would subject it to temperatures at or near
freezing.

WARNING: Never store combustible materials,
gasoline or any product containing flammable vapors
or liquids in the vicinity of the boiler/water heater.
Failure to comply with this warning can result in an
explosion or fire causing extensive property damage,
severe personal injury or death!

Содержание 8800 Series

Страница 1: ...e or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch...

Страница 2: ...8800 and 8900 finned copper heating boiler water heater pool heater To obtain the safe dependable efficient operation and long life for which this heating boiler water heater was designed these instru...

Страница 3: ...imum site will be level central to the piping system close to a chimney and have adequate fresh air for combustion Ensure that the boiler water heater is level from front to back and from side to side...

Страница 4: ...a confined space minimum clearances listed in Table 1 or 1A must be maintained between the boiler water heater and any combustible construction When installed in a confined space Figures 1 2 3 4 and 5...

Страница 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Страница 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Страница 7: ...0FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTANC...

Страница 8: ...large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system operating under positive pressure is connected to a chimney f...

Страница 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Страница 10: ...ly piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exchanger voiding the warranty HEATING SYSTE...

Страница 11: ...ow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa 4 0 4 3 4 7 5 0...

Страница 12: ...ow Return Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and...

Страница 13: ...erature slowly close valve A to adjust to lower desired temperature above Temp Min 4 Check after system operating temperature has stabilized Make final adjustments 5 Follow same adjustment procedure f...

Страница 14: ...e diameter must be sized large enough to handle maximum flow through all units NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump sized to boile...

Страница 15: ...tion of the pump size and temperature rise A cupro nickel heat exchanger may also be required The manufacturer should be consulted when these water conditions are encountered See Table 7A CAUTION The...

Страница 16: ...elow can be employed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exch...

Страница 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 7B 8900 Pumping Performance RequirementTable...

Страница 18: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 18 Table 7B 8800 Pumping Performance RequirementTable...

Страница 19: ...rformance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Co...

Страница 20: ...type of gas available at the installation site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and...

Страница 21: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Страница 22: ...n interrupteur ne pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez r...

Страница 23: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Страница 24: ...screw cap and manifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when t...

Страница 25: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Страница 26: ...at exchanger and burner tray components for sign of corrosion and or deterioration 4 Clean or replace components as required CAUTION Improper burner servicing can result in premature burner failure vo...

Страница 27: ...ter cutoff operate properly If not replace them 3 The flow switch contacts must be open when water flow is not present 4 The relief valve should not weep or discharge water at normal system pressure I...

Страница 28: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Страница 29: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Страница 30: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 30 PARTS LIST MODELS 420 1900 36 33...

Страница 31: ...t 03 0113 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RH Lower Front Corner Post 03 0114 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 24 Jacket End Panels Upper Lower 72 0016 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 Inlet Outlet Header...

Страница 32: ...17 19 21 23 25 27 29 31 33 35 Burner Tube w Bracket 70 0635 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Burner Spacers 70 0363 1 70 0364 1 70 0365 1 70 0366 1 70 0367 1 70 0368 1 70 0369 1 70 0370 1 70 0371 1 7...

Страница 33: ...1 1 1 1 Main Gas Valve V4944B 1 1 2 120V 11 0168 1 1 17 A Valve 1 11 0465 1 1 1 1 1 1 A Valve 1 1 4 11 0466 1 1 1 1 1 1 1 A Valve 1 1 2 11 0467 1 1 NS Bracket Refractory Upper End 03 0306 2 2 2 2 2 2...

Страница 34: ...70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172 1 70 0173 1 70 0174 1 70 0175...

Страница 35: ...0057 1 27 Jacket Top Panel 03 0001 1 03 0002 1 03 0003 1 03 0004 1 03 0005 1 03 0006 1 03 0007 1 03 0008 1 03 0009 1 03 0010 1 03 0011 1 03 0012 1 03 0013 1 03 0014 1 03 0015 1 27a Jacket Top Panel Du...

Страница 36: ...1 70 0086 1 NS Heat Exchanger Assembly Cupronickel 70 0087 1 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70 0100 1 70 0101...

Страница 37: ...1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 120V 11 0374 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Pilot Valve H91WG 24V prior to 0905 11 0017 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pilot Valve V4046C 120V prior to 09...

Страница 38: ...30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 49 2 000 3 999 LP 10 0010 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 51 4 000 5 999 LP 10 0099 8 10 12 14...

Страница 39: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 39 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19...

Страница 40: ...n Headers 57 0226 24 24 24 24 24 24 NS Nut Inlet Outlet Return Headers 57 0492 24 24 24 24 24 24 NS Heat Exchanger V Baffle 03 1147 15 03 1148 30 03 1149 30 03 1150 30 03 1151 30 03 1152 30 12 Base Fr...

Страница 41: ...2 FM Only 11 0455 1 1 18 End Refractory Panel Left Right 05 0050 2 2 2 2 2 2 19 Center Refractory Panel 853413 4 4 6 8 8 10 20 Corner Refractory Panel 05 0052 4 05 0053 4 05 0054 4 05 0055 4 05 0056 4...

Страница 42: ...0V 70 9014 1 1 1 1 1 1 Ignitor PSE NA29 LP 24V 70 0631 1 1 1 1 1 1 Ignitor PSE NA185 LP 120V 70 0632 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 Solenoid Valve w Regulator LP...

Страница 43: ...28 32 36 40 Orifice 19 2 000 3 999 NG 10 0007 20 24 28 32 36 40 Orifice 22 4 000 5 999 NG 10 0095 20 24 28 32 36 40 Orifice 25 6 000 7 999 NG 10 0097 20 24 28 32 36 40 Orifice 34 LP 10 0021 20 24 28...

Страница 44: ...the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next ad...

Страница 45: ...led instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREME...

Страница 46: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 46...

Страница 47: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 47...

Страница 48: ...260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782...

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