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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 2

AVERTISSMENT. Assurez-vous de bien suivre les instructions données dans cette
notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter
tout dommoge matériel, toute blessure ou la mort

Ne pas entreposer ni utiliser d’essence ou ni d’autres vapeurs ou liquides inflammables
à proximité de cet appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans

le bâtiment.

• Appelez immédiatement votre fournisseur de gas depuis un voisin.  Suivez les

intructions du fournisseur.

• Si vous ne purvez rejoindre le fournisseur, appelez le service des incendies.

L’installation et l’entretien doivent être assurés par un installateur ou un service
d’entretien qualifié ou par le fournisseur de gaz.

CONTENTS

Before You Start ................................................. page 2
Ratings & Capacities .......................................... page 3
Boiler/Water Heater Location ............................. page 3
Combustion Air & Ventilation .............................. page 4
Chimney & Vent Pipe Connections .................... page 8
Common Vent Systems ...................................... page 9
General Piping Requirements .......................... page 10
Heating System Piping ..................................... page 10
Domestic Water Supply Piping ......................... page 15
Gas Supply Piping ............................................ page 20
Electrical Wiring ............................................... page 21
General Operation ............................................ page 21
Operating Instructions ...................................... page 22
Checking & Adjustments .................................. page 23
Control Description .......................................... page 25
Maintenance ..................................................... page 26
Trouble-Shooting .............................................. page 28
Repair Parts, 8900 ........................................... page 30
Repair Parts, 8800 ........................................... page 39

BEFORE YOU  START

This manual covers the application, installation,
operation and maintenance of a Series 8800
and 8900 finned copper heating boiler/water heater/pool
heater.

To obtain the safe, dependable, efficient operation and
long life for which this heating boiler/water heater was
designed, these instructions must be read, understood
and followed.

The Series 8800 and 8900 finned copper heating boiler/
water heaters have been design certified by CSA for use
with natural and propane gas under the latest revision of
ANSI-Z21.10.3/CSA 4.3, Gas Water Heaters, ANSI-
Z21.13/CSA 4.9, Gas-Fired Low Pressure Steam and Hot
Water Boilers and CAN1-3.1, Industrial and Commercial
Gas Fired Packaged Boilers. Each unit has been
constructed and hydrostatically tested for a maximum
working pressure of 

160 psi

1103 kPa in accordance with

Section IV of the A.S.M.E. Boiler and Pressure Vessel
Code.

All aspects of the boiler/water heater installation must
conform to the requirements of the authority having
jurisdiction, or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1/NFPA 54-latest
revision. Where required by the authority having
jurisdiction, the installation must conform to the Standard
for Controls and Safety Devices for Automatically Fired
Boilers, ANSI/ASME CSD-1.

In Canada, the installation must be in accordance with the
requirements of CAN/CGA B149.1 or .2, Installation Code
for Gas Burning Appliances and Equipment.

If installed in the Commonwealth of Massachusetts, you
MUST FOLLOW the additional instructions contained in
RBI's instruction sheet MACODE-3. If you do not have a
copy, call your RBI distributor or contact the RBI Customer
Service Department.

The owner should maintain a record of all service work
performed with the date and a description of the work
done. Include the name of the service organization for
future reference.

Содержание 8800 Series

Страница 1: ...e or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch...

Страница 2: ...8800 and 8900 finned copper heating boiler water heater pool heater To obtain the safe dependable efficient operation and long life for which this heating boiler water heater was designed these instru...

Страница 3: ...imum site will be level central to the piping system close to a chimney and have adequate fresh air for combustion Ensure that the boiler water heater is level from front to back and from side to side...

Страница 4: ...a confined space minimum clearances listed in Table 1 or 1A must be maintained between the boiler water heater and any combustible construction When installed in a confined space Figures 1 2 3 4 and 5...

Страница 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Страница 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Страница 7: ...0FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTANC...

Страница 8: ...large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system operating under positive pressure is connected to a chimney f...

Страница 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Страница 10: ...ly piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exchanger voiding the warranty HEATING SYSTE...

Страница 11: ...ow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa 4 0 4 3 4 7 5 0...

Страница 12: ...ow Return Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and...

Страница 13: ...erature slowly close valve A to adjust to lower desired temperature above Temp Min 4 Check after system operating temperature has stabilized Make final adjustments 5 Follow same adjustment procedure f...

Страница 14: ...e diameter must be sized large enough to handle maximum flow through all units NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump sized to boile...

Страница 15: ...tion of the pump size and temperature rise A cupro nickel heat exchanger may also be required The manufacturer should be consulted when these water conditions are encountered See Table 7A CAUTION The...

Страница 16: ...elow can be employed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exch...

Страница 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 7B 8900 Pumping Performance RequirementTable...

Страница 18: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 18 Table 7B 8800 Pumping Performance RequirementTable...

Страница 19: ...rformance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Co...

Страница 20: ...type of gas available at the installation site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and...

Страница 21: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Страница 22: ...n interrupteur ne pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez r...

Страница 23: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Страница 24: ...screw cap and manifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when t...

Страница 25: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Страница 26: ...at exchanger and burner tray components for sign of corrosion and or deterioration 4 Clean or replace components as required CAUTION Improper burner servicing can result in premature burner failure vo...

Страница 27: ...ter cutoff operate properly If not replace them 3 The flow switch contacts must be open when water flow is not present 4 The relief valve should not weep or discharge water at normal system pressure I...

Страница 28: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Страница 29: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Страница 30: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 30 PARTS LIST MODELS 420 1900 36 33...

Страница 31: ...t 03 0113 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RH Lower Front Corner Post 03 0114 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 24 Jacket End Panels Upper Lower 72 0016 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 Inlet Outlet Header...

Страница 32: ...17 19 21 23 25 27 29 31 33 35 Burner Tube w Bracket 70 0635 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Burner Spacers 70 0363 1 70 0364 1 70 0365 1 70 0366 1 70 0367 1 70 0368 1 70 0369 1 70 0370 1 70 0371 1 7...

Страница 33: ...1 1 1 1 Main Gas Valve V4944B 1 1 2 120V 11 0168 1 1 17 A Valve 1 11 0465 1 1 1 1 1 1 A Valve 1 1 4 11 0466 1 1 1 1 1 1 1 A Valve 1 1 2 11 0467 1 1 NS Bracket Refractory Upper End 03 0306 2 2 2 2 2 2...

Страница 34: ...70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172 1 70 0173 1 70 0174 1 70 0175...

Страница 35: ...0057 1 27 Jacket Top Panel 03 0001 1 03 0002 1 03 0003 1 03 0004 1 03 0005 1 03 0006 1 03 0007 1 03 0008 1 03 0009 1 03 0010 1 03 0011 1 03 0012 1 03 0013 1 03 0014 1 03 0015 1 27a Jacket Top Panel Du...

Страница 36: ...1 70 0086 1 NS Heat Exchanger Assembly Cupronickel 70 0087 1 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70 0100 1 70 0101...

Страница 37: ...1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 120V 11 0374 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Pilot Valve H91WG 24V prior to 0905 11 0017 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pilot Valve V4046C 120V prior to 09...

Страница 38: ...30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 49 2 000 3 999 LP 10 0010 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 51 4 000 5 999 LP 10 0099 8 10 12 14...

Страница 39: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 39 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19...

Страница 40: ...n Headers 57 0226 24 24 24 24 24 24 NS Nut Inlet Outlet Return Headers 57 0492 24 24 24 24 24 24 NS Heat Exchanger V Baffle 03 1147 15 03 1148 30 03 1149 30 03 1150 30 03 1151 30 03 1152 30 12 Base Fr...

Страница 41: ...2 FM Only 11 0455 1 1 18 End Refractory Panel Left Right 05 0050 2 2 2 2 2 2 19 Center Refractory Panel 853413 4 4 6 8 8 10 20 Corner Refractory Panel 05 0052 4 05 0053 4 05 0054 4 05 0055 4 05 0056 4...

Страница 42: ...0V 70 9014 1 1 1 1 1 1 Ignitor PSE NA29 LP 24V 70 0631 1 1 1 1 1 1 Ignitor PSE NA185 LP 120V 70 0632 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 Solenoid Valve w Regulator LP...

Страница 43: ...28 32 36 40 Orifice 19 2 000 3 999 NG 10 0007 20 24 28 32 36 40 Orifice 22 4 000 5 999 NG 10 0095 20 24 28 32 36 40 Orifice 25 6 000 7 999 NG 10 0097 20 24 28 32 36 40 Orifice 34 LP 10 0021 20 24 28...

Страница 44: ...the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next ad...

Страница 45: ...led instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREME...

Страница 46: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 46...

Страница 47: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 47...

Страница 48: ...260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782...

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