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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 21

Whenever the gas supply piping is pressure tested the
boiler/water heater gas controls must be protected.
If the test pressure is equal to, or less than 

1/2 psig

,

3.5 kPa isolate the boiler/water heater by closing it’s
manual shut off valve, see Figure 12. If the test pressure
is greater than, or equal to 

1/2 psig

3.5 kPa, disconnect

the boiler/water heater and its individual shut-off valve.

ELECTRICAL WIRING

Electrical Power Connections

CAUTION: Label all wires prior to disconnection
when servicing controls. Wiring errors can cause
improper and dangerous operation! Verify proper
operation after servicing!

ATTENTION. Au moment de l’entretien des
commandes, étiquetez tous les fils avant de les
débrancher. Des erreurs de câblage peuvent
entraîner un fonctionnement inadéquat et
dangereux. S’assurer que l’appareil fonctionne
adéquatement une fois l’entretirn terminé.

The electrical connections to this boiler/water heater
must be made in accordance with all applicable local
codes and the latest revision of the National Electrical
Code, ANSI /NFPA-70. Installation should also conform
with CSA C22.1 Canadian Electrical Code Part I if
installed in Canada.

Install a separate 120 volt 15 amp circuit for the boiler/
water heater. A shut-off switch should be located at the
boiler/water heater. The boiler/water heater must be
grounded in accordance with the authority having
jurisdiction, or if none, the latest revision of the National
Electrical Code, ANSI/NFPA-70.

Line voltage field wiring of any controls or other devices
must conform to the temperature limitation of type T wire
at 

95

°

F

35

°

C above room temperature. Use copper

conductors with a minimum size of #14 awg.

Refer to the wiring diagram supplied with the boiler/
water heater for proper wiring connections.

GENERAL OPERATION

WARNING: Before proceeding read and fully
understand the instructions contained in this
manual. Do not attempt to operate this boiler/
water heater if it has not been installed in
accordance with the guidelines set forth in this
manual. Failure to comply with this warning can
result in extensive property damage, severe
personal injury or death!

Should overheating occur or the gas supply fail to shut
off, turn off the manual gas control valve to the
appliance. Do not interrupt water flow through the boiler/
water heater.

En cas de surchauffe ou si l’alimentation en gaz ne
s’arrête pas, fermez manuellement le robinet d’arrêt de
l’admission de gaz.

Hydronic Heating Boilers

Open the make-up water valve and slowly fill the boiler
and all of the radiation with water. Ensure that all bleed
and drain valves are closed.

Adjust the make-up water pressure regulator so a
minimum 

12 psig

82.7kPa system pressure is

maintained at the highest point in the system piping. If
a make-up water pump is used adjust it to maintain a
minimum 

12 psig

82.7 kPa system pressure.

Open the system bleed and drain valves, one at a time,
to purge the air trapped in the heating system piping.

With the boiler off, run the system pump for at least 30
minutes and bleed the system piping using the bleed
valves. If strainers are used in the system piping, the
make-up water valve should be closed and the strainers
checked and cleaned.

The system expansion tank should be checked to
ensure that the correct water level in the tank is
maintained. The tank should be less than half full
of water with the system full and adjusted to the correct
operating pressure.

Start the boiler as described in the “OPERATING
INSTRUCTIONS” section. Run the boiler for at least an
hour. The system pump(s) and all radiation units must
be operated during this time. Ensure that the make-up
water valve is open.

Содержание 8800 Series

Страница 1: ...e or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch...

Страница 2: ...8800 and 8900 finned copper heating boiler water heater pool heater To obtain the safe dependable efficient operation and long life for which this heating boiler water heater was designed these instru...

Страница 3: ...imum site will be level central to the piping system close to a chimney and have adequate fresh air for combustion Ensure that the boiler water heater is level from front to back and from side to side...

Страница 4: ...a confined space minimum clearances listed in Table 1 or 1A must be maintained between the boiler water heater and any combustible construction When installed in a confined space Figures 1 2 3 4 and 5...

Страница 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Страница 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Страница 7: ...0FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTANC...

Страница 8: ...large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system operating under positive pressure is connected to a chimney f...

Страница 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Страница 10: ...ly piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exchanger voiding the warranty HEATING SYSTE...

Страница 11: ...ow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa 4 0 4 3 4 7 5 0...

Страница 12: ...ow Return Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and...

Страница 13: ...erature slowly close valve A to adjust to lower desired temperature above Temp Min 4 Check after system operating temperature has stabilized Make final adjustments 5 Follow same adjustment procedure f...

Страница 14: ...e diameter must be sized large enough to handle maximum flow through all units NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump sized to boile...

Страница 15: ...tion of the pump size and temperature rise A cupro nickel heat exchanger may also be required The manufacturer should be consulted when these water conditions are encountered See Table 7A CAUTION The...

Страница 16: ...elow can be employed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exch...

Страница 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 7B 8900 Pumping Performance RequirementTable...

Страница 18: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 18 Table 7B 8800 Pumping Performance RequirementTable...

Страница 19: ...rformance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Co...

Страница 20: ...type of gas available at the installation site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and...

Страница 21: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Страница 22: ...n interrupteur ne pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez r...

Страница 23: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Страница 24: ...screw cap and manifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when t...

Страница 25: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Страница 26: ...at exchanger and burner tray components for sign of corrosion and or deterioration 4 Clean or replace components as required CAUTION Improper burner servicing can result in premature burner failure vo...

Страница 27: ...ter cutoff operate properly If not replace them 3 The flow switch contacts must be open when water flow is not present 4 The relief valve should not weep or discharge water at normal system pressure I...

Страница 28: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Страница 29: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Страница 30: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 30 PARTS LIST MODELS 420 1900 36 33...

Страница 31: ...t 03 0113 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RH Lower Front Corner Post 03 0114 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 24 Jacket End Panels Upper Lower 72 0016 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 Inlet Outlet Header...

Страница 32: ...17 19 21 23 25 27 29 31 33 35 Burner Tube w Bracket 70 0635 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Burner Spacers 70 0363 1 70 0364 1 70 0365 1 70 0366 1 70 0367 1 70 0368 1 70 0369 1 70 0370 1 70 0371 1 7...

Страница 33: ...1 1 1 1 Main Gas Valve V4944B 1 1 2 120V 11 0168 1 1 17 A Valve 1 11 0465 1 1 1 1 1 1 A Valve 1 1 4 11 0466 1 1 1 1 1 1 1 A Valve 1 1 2 11 0467 1 1 NS Bracket Refractory Upper End 03 0306 2 2 2 2 2 2...

Страница 34: ...70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172 1 70 0173 1 70 0174 1 70 0175...

Страница 35: ...0057 1 27 Jacket Top Panel 03 0001 1 03 0002 1 03 0003 1 03 0004 1 03 0005 1 03 0006 1 03 0007 1 03 0008 1 03 0009 1 03 0010 1 03 0011 1 03 0012 1 03 0013 1 03 0014 1 03 0015 1 27a Jacket Top Panel Du...

Страница 36: ...1 70 0086 1 NS Heat Exchanger Assembly Cupronickel 70 0087 1 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70 0100 1 70 0101...

Страница 37: ...1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 120V 11 0374 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Pilot Valve H91WG 24V prior to 0905 11 0017 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pilot Valve V4046C 120V prior to 09...

Страница 38: ...30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 49 2 000 3 999 LP 10 0010 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 51 4 000 5 999 LP 10 0099 8 10 12 14...

Страница 39: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 39 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19...

Страница 40: ...n Headers 57 0226 24 24 24 24 24 24 NS Nut Inlet Outlet Return Headers 57 0492 24 24 24 24 24 24 NS Heat Exchanger V Baffle 03 1147 15 03 1148 30 03 1149 30 03 1150 30 03 1151 30 03 1152 30 12 Base Fr...

Страница 41: ...2 FM Only 11 0455 1 1 18 End Refractory Panel Left Right 05 0050 2 2 2 2 2 2 19 Center Refractory Panel 853413 4 4 6 8 8 10 20 Corner Refractory Panel 05 0052 4 05 0053 4 05 0054 4 05 0055 4 05 0056 4...

Страница 42: ...0V 70 9014 1 1 1 1 1 1 Ignitor PSE NA29 LP 24V 70 0631 1 1 1 1 1 1 Ignitor PSE NA185 LP 120V 70 0632 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 Solenoid Valve w Regulator LP...

Страница 43: ...28 32 36 40 Orifice 19 2 000 3 999 NG 10 0007 20 24 28 32 36 40 Orifice 22 4 000 5 999 NG 10 0095 20 24 28 32 36 40 Orifice 25 6 000 7 999 NG 10 0097 20 24 28 32 36 40 Orifice 34 LP 10 0021 20 24 28...

Страница 44: ...the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next ad...

Страница 45: ...led instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREME...

Страница 46: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 46...

Страница 47: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 47...

Страница 48: ...260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782...

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