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1

 Handle the power cord carefully.

Hold the plug when unplugging the cord.

Keep the set free from moisture, water, and dust.

Unplug the power cord when not using the set for 

long periods of time.

Do not obstruct the ventilation space.

Do not let foreign objects in the set.

Do not let insecticides, benzene, and thinner come in 

contact with the set.

Never disassemble or modify the set in any way.

 Avoid high temperatures.

Allow for sufficient heat dispersion when installed on a rack.

CAUTIONS 

Risk Of Electric Shock Do Not Open

Safety Precautions

Before use

These WARNINGS and CAUTIONS are intended to protect you and other persons from injuries and damages. To ensure safe operation, please follow them carefully.

CAUTION:

To Reduce The Risk Of Electric Shock, Do Not Remove Cover (Or Back). 

No Userserviceable Parts Inside. Refer Servicing To Qualified Service Personnel.

CAUTION:

1. Handle the power supply cord carefully

Do not damage or deform the power supply cord. If it is damaged or deformed, it 

may cause electric shock or malfunction when used. When removing from wall 

outlet, be sure to remove by holding the plug attachment and not by pulling the 

cord.

2. Do not open the top cover

In order to prevent electric shock, do not open the top cover.

3. Do not place anything inside

Do not place metal objects or spill liquid inside the MagCore

®

 System. Electric shock 

or malfunction may result.

Note On Use:

1.  Read Instructions

 – All the safety and operating instructions should be read before the 

product is operated.

2.  Retain Instructions 

– The safety and operating instructions should be retained for future 

reference.

3.  Heed Warnings 

– All warnings on the product and in the operating instructions should be 

adhered to.

4.  Follow Instructions

 – All operating and use instructions should be followed.

5.  Cleaning

 – Unplug this product from the wall outlet before cleaning. Only allow to use 75% of  

EtOH to clean the surface of instrument.

6.  Attachments

 – Do not use attachments not recommended by the product manufacturer as 

they may cause hazards.

7.  Water and Moisture

 – Do not use this product near water – for example, near a bath tub, 

wash bowl, kitchen sink, or laundry tub; in a wet basement; or near a swimming pool; and the 

like.

8.  Accessories

 – Do not place this product on an unstable cart, stand, tripod, bracket, or 

table. The product may fall, causing serious injury to a child or adult, and serious damage 

to the product. Use only with a cart, stand, tripod, bracket, or table recommended by the 

manufacturer, or sold with the product. Any mounting of the product should follow the 

manufacturer’s instructions, and should use a mounting accessory recommended by the 

manufacturer.

9.  Ventilation

 – Slots and openings in the cabinet are provided for ventilation and to ensure 

reliable operation of the product and to protect it from overheating, and these openings 

must not be blocked or covered. The openings should never be blocked by placing the 

product on a bed, sofa, rug, or other similar surface. This product should not be placed in a 

built-in installation such as a bookcase or rack unless proper ventilation is provided or the 

manufacturer’s instructions have been adhered to.

10. Power Sources

 – This product should be operated only from the type of power source 

indicated on the marking label. If you are not sure of the type of power supply to your home, 

consult your product dealer or local power company. For products intended to operate from 

battery power, or other sources, refer to the operating instructions.

11. Grounding or Polarization

 – This product may be equipped with a polarized alternating-

current line plug (a plug having one blade wider than the other). This plug will fit into the 

power outlet only one way. This is a safety feature. If you are unable to insert the plug fully 

into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to 

replace your obsolete outlet. Do not defeat the safety purpose of the polarized plug.

12. Power-Cord Protection

 – Power-supply cords should be routed so that they are not likely to 

be walked on or pinched by items placed upon or against them, paying particular attention to 

cords at plugs, convenience receptacles, and the point where they exit from the product.

13. Lightning

 – For added protection for this product during a lightning storm, or when it is left 

unattended and unused for long periods of time, unplug it from the wall outlet and disconnect 

the antenna or cable system. This will prevent damage to the product due to lightning and 

power-line surges.

14. Overloading

 – Do not overload wall outlets, extension cords, or integral convenience 

receptacles as this can result in a risk of fire or electric shock.

15. Object and Liquid Entry

 

– Never push objects of any kind into this product through openings 

as they may touch dangerous voltage points or short-out parts that could result in a fire or 

electric shock. Never spill liquid of any kind on the product.

16. Servicing

 – Do not attempt to service this product yourself as opening or removing covers 

may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service 

personnel.

17. Damage Requiring Service

 – Unplug this product from the wall outlet and refer servicing to 

qualified service personnel under the following conditions:

a)

 When the power-supply cord or plug is damaged,

b) 

If liquid has been spilled, or objects have fallen into the product,

c) 

If the product has been exposed to rain or water,

d)

 If the product does not operate normally by following the operating instructions. Adjust 

only those controls that are covered by the operating instructions as an improper adjustment 

of other controls may result in damage and will often require extensive work by a qualified 

technician to restore the product to its normal operation, 

e)

 If the product has been dropped or damaged in any way, and

f)

 When the product exhibits a distinct change in performance 

– this indicates a need for service.

18. Replacement Parts 

– When replacement parts are required, be sure the service technician 

has used replacement parts specified by the manufacturer or have the same characteristics as 

the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards.

19. Safety Check

 – Upon completion of any service or repairs to this product, ask the service 

technician to perform safety checks to determine that the product is in proper operating 

condition.

20. Heat

 – The product should be situated away from heat sources such as radiators, heat 

registers, stoves, or other products that produce heat.

The exclamation point within an equilateral triangle isintended 

to alert the user to the presence of important operating 

and maintenance (servicing) instructions in the literature 

accompanying the appliance.

Be aware of contaimination by contagious specimens.

High temperature warning!!

DO NOT touch the heating block with this sticker attached, it may 

cause serious burning injuries.

The lightning flash with arrowhead symbol, within an equilateral 

triangle, is intended to alert the user to the presence of uninsulated 

“dangerous voltage” within the product’s enclosure that may 

be of sufficient magnitude to constitute a risk of electric shock to 

persons.

SAFETY INSTRUCTIONS

Содержание MagCore HF16 Plus

Страница 1: ...MagCore Super HF16Plus EngineerInTraining manual ...

Страница 2: ...Grounding or Polarization This product may be equipped with a polarized alternating current line plug a plug having one blade wider than the other This plug will fit into the power outlet only one way This is a safety feature If you are unable to insert the plug fully intotheoutlet tryreversingtheplug Iftheplugshouldstillfailtofit contactyourelectricianto replaceyourobsoleteoutlet Donotdefeatthesa...

Страница 3: ... 50 60Hz Dimension W760xD710xH770 mm W27 95xD29 92xH30 31 inches NetWeight 76 5kg 168 68LB MagCoreSuper 68 5kg 151LB MagCoreHF16Plus Specification Operating Parameters OperatingEnvironment Applications Applications Applications Whole Blood DNA 200µl 400µl 1 200µl Viral Nucleic Acid DNA RNA 200µl 400µl 1 200µl FFPE Genomic DNA Forensic DNA Plasma and Circulating Cell Free DNA 1 200µl Tissue Genomic...

Страница 4: ...test result of the optic measurement is over detection MagCore Super Only 19 Stop 21 Enable the barcode function MagCore HF16 Plus Only 21 Barcode scanning and editing MagCore HF16 Optional 22 Optic data MagCore Super Only 22 Easy maintenance 23 Replace O Ring 23 Piston Test 23 Clean Piercing Needles 25 Reject Tip 25 Heater Test 26 Optic Test 26 UV sterilization 27 Alarm History 27 System Status 2...

Страница 5: ... lift motor of the base 56 Replace PCB 57 Replace PLC 58 Replace Power Supply 59 Replace Touch Panel 60 Replace Printer 61 Electrical control and engineering software 62 System 63 Parts 64 Main board configuration 65 Copy the engineering software to the desktop 66 Install the HMI updating software 66 Create an uploading folder 67 Install the driver 68 HMI updating 70 PLC updating 71 Position Teach...

Страница 6: ...16 6 5mmO RingsX16 7 EmptyCartridgeX 10 8 SampleTube ElutionTubeX20 9 PipetteTipX20 10 MagCoreCuvetteSet 10pcs X1 11 WasteBoxX1 12 BarcodeScannerX1 MagCore SuperOnly 1 2 3 4 5 7 6 8 9 10 11 12 You can purchase Cat No MSC100 MagCore Cuvette Set X100 from the local distributor MagCore Super Only MagCore HF16 Optional ...

Страница 7: ...ce clear Height Keep space clear Cooling Fans 710mm 760mm Depth Width BeforeInstall Installation Please refer to the machine size shown in the above figure to prepare an appropriate position for the machineandreservespaceforthermaldissipation ...

Страница 8: ...us defect on casing Check handle No obvious defect on PMMA LOGO surface Check T rack Check Cartridge rack Check door function Function Test Check outlet voltage 110 220V Turn on machine Check 7 inch touch panel Check LED LOGO light Barcode scan function Not for HF16 Plus UV lamp Test Motor Test All Axis Test Reject Tip Test Act smoothly Heater Test RT to 60 C less than 7mins System Time Setup In S...

Страница 9: ...Measurement Disable Initial check Perforate motion check Tip taking motion check Piston aspiration check Magnetic separation motion check STOP function check Abort and Reject tip Optic Test Not for HF16 Plus Empty Cuvette Place Empty Cuvette in Slot No 1 The count value in 260nm should 7000 Examination Signature Verification Signature Page 2 of 3 ...

Страница 10: ...ing user s requirement The following format is an example of Performance Qualification Sample Kit Spec Result PASS FAIL 400 L Whole Blood MagCore Genomic DNA Whole Blood Kit MGB400 03 Cartridge 102 Total yield 14 g Purity OD260 280 1 8 2 0 Examination Signature Verification Signature Page 3 of 3 ...

Страница 11: ...re SuperOnly TouchPanel HMI TopServiceLid BackServiceLid Coolingholes OperationArea BarcodeScanner HF16PlusOptional MainPowerSwitch andPowerOutlet BarcodeScannerPort USBPort Slots Thereare totally16slots number1 16 from leftto right 12345678910111213141516 ...

Страница 12: ...11 ModulePositionDescription Liquid handling module Work platform Heating module Optic module Super Only Frame Gantry structure ...

Страница 13: ...12 RBCBioscience Unpacking PrepareUnpacking Tools Ifthecargoimpacted White Red Ifthecargoupsidedown Sliver Red 2 PhillipsScrewdriver 1 HexWrench 3mm 3 Scissors ...

Страница 14: ...Plus Super ProceedinstallationproceduresafterplacingMagCoreonasolidbench top 1 Usescrewdriverstoloosethescrewsasshowinthepicture 2 Removetheredfixingplates 3 Saveallthematerialsformaintenanceandshipmentinthefuture Super Only ...

Страница 15: ...efertoP 23 Step3 Testheater PleaserefertoHeaterTestchapterforthe informationabouttheoperation PlaserefertoP 26 Step4 Testopticmodule MagCore SuperOnly PleaserefertoOpticTestchapterforthe informationabouttheoperation Whentheopticmoduletestisfinished please comparetheresultwiththefactorydocumentto makesurethefunctionofopticmodule PlaserefertoP 82 SystemTimeSetup Month Day Minute Current Time Year Ho...

Страница 16: ...themachine Theabove figureshowsthe function listoftheoperation screenandthedescriptionofthe statusicons Start Maintenance Barcode Optics Data Start Maintena nce Barcode Oprics Data Start Barcode Maintenance Optics Executethe extractionprocess Easymaintenance andsystemsetting functions Opticsdatabrowsingand outputfunctions MagCoreSuperonly Barcodescanning editing printing functions MagCoreHF16Plus ...

Страница 17: ...vetteisdirectional Itisimpossibletoput itintothewellifthedirectionisnotcorrect 2 Putthe200μlSPtipintotheW4oftheT Rack Pleaseinsertthefrontendofthecartridgeintothespace belowthefixingplateoftheCartridgeRack 1 Putthetipintothecorrespondingwellaccordingtotheleft figure 2 PuttheT Rackonthemachine PleaseinstalltheTipandTube accordingtotheinstructionsof extractionkitusermanual PleaseinserttheCartridgeRa...

Страница 18: ...014 01 01 23 59 59 10 75 D2 Lamp OFF Emergency Stop Please read the security information to correctly stop the machine whenanaccidenttakesplace When an emergency situation occurs and the machineisrunning pleasepressthestopbuttonor openthedoorofthemachinetostopthemachine immediately ...

Страница 19: ...Ifthereisabarcoderecordfromprevioustest processes thesystemwillaskyouwhetheror nottodeletepreviousbarcoderecord Ifthereis nobarcoderecord thesystemwillnotaskyou MagCoreSuperonly HF16Plusoptional Start Maintenance Barcode Optics Data SelectCartridgeCode Cancel 101 102 202 201 Prev Next 610 ProgramCode DNaseTreatment Yes No Back 201 ProgramCode SelectSampleVolume 200 400 Back 401 ProgramCode SelectE...

Страница 20: ...ashDriveandpresstheSavebutton tosavetocurrentmeasureddata After finishingtheabovesteps pleasepressNext Step 10 7 8 9 102 ProgramCode SelectOpticMeasurementFunction Enable Disable Back PressStarttoProcess Back 201 ProgramCode Start N A 200 N A 300 Enable DNase Sample Volume Elution Buffer Elution Volume Optical Measurement ProgramCompleted OK Completed Print Data Review Data OK ProgramCompleted OK ...

Страница 21: ...andthisfileare alldataobtainedfromthistest Ifthefilesavedlasttimeislost you canretrievethisfileaccordingtothe instructionsofoptictestdatachapter OK Next Step Back 10XDilution 1 Take away and store the products which are NO need to dilute 2 Place the 200ul SP tips into W4 of the products which need dilution Cancel 10XDilution Back Start Confirm the position of the tips and products Stop 10XDilution...

Страница 22: ...Needles System Status Alarm History Back Prev Maintenance Disable Scanner Enable Scanner Back Duringthetestprocess pleasepresstheStop buttonifyouwanttopause PleasepresstheAbortbuttonifyouwanttoend thetest Thetestisaborting andthemachineisreturning totheoriginalposition Pleasedonotoperatethe machineduringtheprocess Themachinehasbeenstoppedandreset please presstheOKbuttontogobacktothemainmenu Stop S...

Страница 23: ...etwobatchesof datainthememory Savefile InserttheUSBFlashDriveandthenpressthe Savebuttontostorethecurrentmeasured valuesaftertheUSBiconshowsinthestatus bar PleasetakeouttheUSBFlashDriveand thenyoucanperformotheroperationsafter theiconofUSBFlashDrivedisappears PleaserefertotheSystemOverviewchapterforthe informationaboutthenumbersoftheslots Start Maintenance Barcode Optics Data OpticalData Display Op...

Страница 24: ...nance Barcode Optics Data Stop O Ring Next Step Syringe O Rings 1 2 3 4 Maintenance Reject Tip Piston Test UV Heater Test Replace O Ring Motor Test Next Back Maintenance Reject Tip Piston Test UV Heater Test Replace O Ring Motor Test Next Back Easymaintenanceincludesthemaintenanceitems whichneedtobedonebyusers Theseitems includesterilization clearing simpletestanderror messagereport etc Usersmustp...

Страница 25: ...theachother Ifthe liquidlevelsofalltipsarenotconsistentwith eachother pleasechecktheO Ring Pleaserefer totheReplaceO Ringchapterformoreinformation C TesttheTipoftheW4 MagCoreSuperOnly 1 Pleaseputthe200μlSPTipintotheW4of T Rack 2 Pleaseadd1mlwatertotheSampleTube andputitintheW1oftheT Rack 3 PleaseselecttheTestW4Tip 4 Pleasecheckwhethertheliquidlevelsofall tipsareconsistentwitheachother Ifthe liquid...

Страница 26: ...e pistons you have to press Reject Tip to remove thetipsfromthepistons PleaseselecttheRejectTipbutton CleanPiercingNeedles 2 1 1 Stop PiercingNeedles Next Step Prev Maintenance Update Program Vender Piercing Needles System Status Optic Test Alarm History Back Maintenance Reject Tip Piston Test UV Heater Test Replace O Ring Motor Test Next Back Warning ThetipsofthePiercingNeedles areextremelysharp ...

Страница 27: ...mp prewarm Thescreenwillshowthemeasured valuesafterthetestisfinished Youcaninsertthe USBFlashDriveandthenpresstheSavebutton tostorethecurrentdataaftertheUSBiconshows inthestatusbar PleasetakeouttheUSBFlash Driveandthenyoucanperformotheroperations aftertheiconofUSBFlashDrivedisappears The acceptablerangeofthecountvalue 7000 HeaterTest OpticTest Maintenance Reject Tip Piston Test UV Heater Test Repl...

Страница 28: ...Status Optic Test Alarm History Back Clear Save to USB AlarmMessage Back Date Time ErrorMessages Code AlarmMessage Back 0000001 ErrorCode Pleaserefertousermanualor contactyourlocalengineer Error PleasesavethedataintheUSBFlashDrive andtransfertocomputer orthedatain theUSBFlashDrivemaybeoverwritten later Filename AlarmHistory cvs UV sterilization PleaseselecttheUVbutton Pleaseselectthesterilizationt...

Страница 29: ...thatyouchangedin Current Time afterthechangeisfinished SystemStatus Prev Maintenance Update Program Vender Piercing Needles System Status Optic Test Alarm History Back SystemStatus Back System Time Setup MagCore Super 201401217 01 H 201401217 01 H FFFFFFF FF 99999 99999 Hours 59 Minute 99999 Hours 59 Minute 99999 Hours 59 Minute 99999 Hours 59 Minute Modle HMI Ver UI Ver PLC Ver Optics Ver Optics ...

Страница 30: ...OKtocheck whethertheUIversioniscorrect Pleasedumpthewastewhentheprogramis completed andwashthewasteboxeveryday Warning Pleaseconfirmthenameof UIversion Iftheversionisnot correct pleaseexecutethe updateprogramagain Start Updateing Yes UpdateProgram No Please go System Status to confirm the UI Version UpdateProgram OK SystemStatus Back System Time Setup MagCore Super 201401217 01 H 201401217 01 H FF...

Страница 31: ...d thenclosethecoveroftheprinter If the position of the thermal paper roll is not correct the red yellow lamp will blink Please press the Feed button to confirm the installation is finished Replacethermalpaper Replacefuse 250V5A Please use the specific fuse If you use the fuse with higher specification inthemachine itmaybeburned You can purchase the Cat No MSP005 Thermal Paper from the local distri...

Страница 32: ...d machine calibration Only trained engineers can perform the above operations Maintenance Advancedmaintenance Engineers recommended maintenance frequency Frequency of use Maintenance cycle Less than 20 times a month 1 Year 1 to 3 times daily Six months More than 3 times a day Three months ...

Страница 33: ...32 RBCBioscience Turnoffthepowerandremovepowersocket Beforeprocessingadvancedmaintenance Caution Caution Alladvancedmaintanencemustbeperformed bytrainedEngineers ...

Страница 34: ...33 Disassemble thebackservicelid Disassemble back service lid ...

Страница 35: ...34 RBCBioscience Disassemblethe topservicelid Po ...

Страница 36: ...35 Axisdirections V axis direction X axis direction Y axis direction C axis direction X Y V C M M axis direction ...

Страница 37: ...nce ReplacetheUVlamp Open the front door 1 Switch off the power supply 2 Loosen the three screws of the protection metal sheet 4mm Hex wrench and take off the sheet 3 Replace a new lamp and lock back all the parts 2 ...

Страница 38: ...he front door 1 Unplug the wire connector of the LED 2 Loosen the three or five screws on the top of the piston module 3 mm Hex wrench and take off the LED module 3 Replace a new LED light bar and lock back all the parts 1 2 3 1 ...

Страница 39: ...onnect the connector 1 Loosen four screws of back service lid 2 Loosen four screws of optic service lid 2 Cut cable tie 6 places 3 Loosen three screws 4 Move the deuterium lamp to the right side 1 Open the back service lid 2 Loosen four screws of optic service lid ...

Страница 40: ...he LED 2 Loosen the three screws on the top of piston module 3mm Hex wrench and take off the LED module 3 Screw off the eight screws of the acrylic nameplate at the front side 2 5mm Hex wrench 4 Screw off the four screws of the reinforced metal sheet 2 5mm Hex wrench 1 2 3 4 ...

Страница 41: ...assemble the fault pistons and install new pistons 2 5mm Hex wrench 8 Screw up the four screws 2 5mm Hex wrench 9 Screw up the screws above the piston 2 5mm Hex wrench 10 Reinstall the acrylic nameplate of the piston module and the LED lamp on the machine 11 After the above steps are finished please perform Piston Test to check all processes are successful 6 7 ...

Страница 42: ... eight screws of the acrylic nameplate at the front side 3mm Hex wrench and take off the LED module 4 Screw off the four screws of the reinforced metal sheet 2 5mm Hex wrench 5 Screw off the three screws of the axle core of the ejector rod 2 5mm Hex wrench 6 Take out the ejector rods downward 7 Replace new ejector rods and reinstall the ejector rod module orderly 1 2 3 4 5 6 ...

Страница 43: ... Screw off the four screws of the heating module 2 mm Hex wrench 2 Pull out the temperature probe of the module 3 Remove the connection wire of the heater 4 Remove the protection switch wire of the heater 5 Take out the heating module from the bottom 6 Install a new heating module and lock back all the parts 1 2 3 4 ...

Страница 44: ... 1 Open the front door 2 Screw off one screw and one nut 4mm Hex wrench Note that you can only replace one gas spring at a time 3 Screw off the screw of the front door 3mm Hex wrench 4 Replace a new gas spring and screw up the screws 2 3 ...

Страница 45: ...44 RBCBioscience ReplaceDoorSensor 1 Open the front door 2 Pull out the sensor 3 Disconnect the connector ...

Страница 46: ...rs Open the front door and take out the waste box cartridge rack and T rack 1 Screw off the two screws of each sensor 2 5mm Hex wrench 2 Remove the wires connected with sensors 3 Replace new sensors and screw up the screws 1 2 ...

Страница 47: ...nce Replacethe sensors of C V XandYaxes 1 Remove the wires connected with sensors 2 Screw off the two screws of each sensor 2 5mm Hex wrench 3 Replace new sensors and lock back all the parts 2 1 2 1 2 1 V X Y C 2 1 ...

Страница 48: ...47 Replace CoolingFans 2 Inside of cooling fans 1 Loosen four screws of back service lid 3 Loosen two screws and remove protecting net ...

Страница 49: ...he connector of the X axis motor 2 Screw off the two screws of the holder of the motor 5mm Hex wrench 3 Screw off the two screws of the timing gear 1 5mm Hex wrench 4 Screw off the four screws of the motor 3mm Hex wrench 5 Replace a new X axis motor 6 Install the new X axis motor orderly on the machine ...

Страница 50: ...screws of the metal sheet of the Y axis motor 3mm Hex wrench 4 Screw off the two set screws of the timing gear 2 mm Hex wrench 5 Screw off the four screws of the motor 3mm Hex wrench 6 Replace a new Y axis motor 7 Install the new Y axis motor orderly on the machine 8 Note that the belt should have always some tension when reinstalling it 9 Disassemble the Y axis fixing plate and screw off the two ...

Страница 51: ...ewdriver 2 Screw off the four screws of the metal sheet of the Y axis motor 3mm Hex wrench 3 Push the metal sheet of the motor forward 4 Replace a new timing belt 5 Install the Y axis motor orderly on the machine 6 Note that the belt should be a little tight when reinstalling it 7 Disassemble the Y axis fixing plate and screw off the two screws Phillips screwdriver ...

Страница 52: ... the LED 2 Loosen the three screws on the top of piston module 2 5mm Hex wrench and take off the LED module 3 Screw off the eight screws of the acrylic nameplate at the front side 2 5mm Hex wrench 4 Screw off the four screws of the reinforced metal sheet 1 5mm Hex wrench 1 2 3 4 ...

Страница 53: ...nection wire of the V axis motor 6 Screw off the four screws of the motor 3mm Hex wrench 7 Screw off the three screws of the axle sleeve 2 5mm Hex wrench 8 Replace a new V axis motor 9 Install the new V axis motor orderly on the machine 5 ...

Страница 54: ...er 3mm Hex wrench 3 Screw off the two screws of the driven timing gear 4mm Hex wrench 4 Screw off the four screws of the motor 3mm Hex wrench 5 Screw off the two set screws of the timing gear 1 5mm Hex wrench 6 Replace a new C axis motor 7 Install the new C axis motor orderly on the machine 8 Note that the belt should be a little tight after installation 1 1 ...

Страница 55: ...Screw off the four screws of the optic lamp driver 3mm Hex wrench 3 Screw off the two screws of the driven timing gear 4mm 5mm Hex wrench 4 Screw off the four screws of the pressing metal sheet 3mm Hex wrench 5 Replace a new C axis timing belt 6 Note that the belt should be a little tight 7 Reinstall the above components orderly 4 ...

Страница 56: ...bove the heating module 2mm Hex wrench 3 Screw off the two screws of the reinforced metal sheet of the motor 3mm Hex wrench 4 Screw off the two screws of the timing gear 2 5mm Hex wrench 5 Screw off the four fixation screws of the motor 2 5mm Hex wrench 6 Replace a new lift motor 7 Install the new lift motor orderly on the machine 8 Note that the belt should be a little tight after installation 2 ...

Страница 57: ...ing module 2mm Hex wrench 3 Screw off the two screws of the reinforced metal sheet of the motor 3mm Hex wrench 4 Screw off the two screws of the bearings at the lateral grooves 4mm Hex wrench 5 Screw off the four fixation screws of the bearing fixation bases and move the drive module upward 3mm Hex wrench 6 Replace a new timing belt 7 Note that the belt should be a little tight 8 Install the lift ...

Страница 58: ...57 Replace PCB PLC Power Switch PCB 1 Loosen four screws of top service lid 3 Loosen five screws of PCB 2 Disconnect the connector of PCB ...

Страница 59: ...58 RBCBioscience ReplacePLC 3 Loosen two fixed screws of PLC 2 Disconnect the connector of PLC 1 Loosen four screws of top service lid ...

Страница 60: ...59 Replace Power Supply 1 Loosen four screws of top service lid 3 Loosen four screws of power 2 Disconnect the connector of power 4 Loosen four screws ...

Страница 61: ...60 RBCBioscience ReplaceTouchPanel 1 Open the front door 2 Loosen two screws 3 Remove fixed block 4 Remove the HMI ...

Страница 62: ...61 ReplacePrinter 1 Open the front door 2 Loosen four screws 3 Close the front door 5 Take off the paper roll 4 Open the cover 6 Loosen three screws ...

Страница 63: ...62 RBCBioscience Maintenance Electricalcontrolandengineeringsoftware ...

Страница 64: ...arcode Optics Data HMI Human Machine Interface SelectProgram CartridgeCode HMIsendtheprogramtoPLC AndsendasignalthroughPCBtoallparts Main_Board OpticSpectrometer A260 A280 A320 PLCexecutetheprogramandactionstep PLC ProgrammableLogic Controller ForExample HMI Win8 Program App PLC CPU ...

Страница 65: ...ts Printer Barcode Optic Spectrometer D2Lamp UVLamp HMI PLC Door XHome Up YHome VHome CHome MAxis HeaterandMagnet UpDown Temperaturesensingrod Heater YAxis DC24VPowerSupply PowerSwitch PowerCable VAxis XAxis CAxis Down I O ...

Страница 66: ...65 Mainboardconfiguration ...

Страница 67: ... SHF16Install ToolSoftware tothedesktop 2 Openthefolderandselect EasyDownload_ v1 83 forupdatingPLC 3 Openthefolderandselect PM_2 0 5 11 for updatingHMI 1 Open PM_2 0 5 11 folder 2 Openthefile OemKeyV3_00 txt andcopy thekeyserialnumber 3 Select PMDesignerVersion2 0 5 11 to installthesoftware 4 Inputtheserialnumberin SerialNumber Copytheengineeringsoftwaretothe desktop InstalltheHMIupdatingsoftware...

Страница 68: ...ntheFiletocreatenewdata 3 Input Update attheprojectnamecolumn andpress Next 4 Selectaconnectingmethodandthenpress Next 5 Confirmthetransmissionparameterandpress Finish 6 Confirmthenewprojecthasbeencreated 7 SelectFile Exitandclosethesoftware Createanuploadingfolder ...

Страница 69: ...omodify thesettings 3 Pleaseenterthe ControlPanel andselect hardwareandSound andthenselect Devicemanager 4 Select NEOHMI in OtherDevices 5 Select UpdateDriver atthe General subpage 6 Select Browsemycomputerfordriver software 7 Select Browse tosearchthe Program Files X86 inthepartitionCtofindoutthe sub folder PMDesigner Installthedriver ...

Страница 70: ...69 8 Findthe V2 0 folderatthesub folder PM Designer andselect Usb folderatthe V2 0 folderandthenpress Confirm 9 Trustthesoftwareandinstallit 10 Thedriverupdatingisfinished ...

Страница 71: ...ConnectHMItothecomputerbyaUSB transmissionwire 2 StartthePMDesignersoftware 3 Pressthedownloadicon 4 Selecttheprpfiletobeuploaded 5 Selectaconnectionmode 6 Begintouploadandfinishtheupdating HMIupdating AMale BMaleUSBCable ...

Страница 72: ...p andreplacetheconnectionwirewith thePLC RS232communicationconnection wire 4 ConnectwithNotebook 5 PowerON 6 Openthe EasyDownload_v1 83 folderand open EasyClient software PLCupdating PLCRS232CommunicationCable Combinetwocables 1 2 Switch RUN to STOP DisconnectoriginalCableandchangeto PLCRS232 Cable 1 2 ...

Страница 73: ...8 SelectaDVZfiletobeuploadedandpress Next 9 OpenCOMPort 10 Selectacommunicationmethodandclick Download tostartthedownload 11 Afterthescreenshows Download Completed pleaseselect Confirm to finishthedatatransmission Clickthe PLC xxxx dvz FileandClickthe Open ...

Страница 74: ...73 12 PowerOFF 13 Reconnecttheoriginalconnectionwireand switchtheswitchto Run tofinishthe installation 14 PowerON Disconnect PLCRS232Cable andchangetooriginal Cable 3 2 3 Switch STOP to RUN 2 ...

Страница 75: ...74 RBCBioscience PositionTeachingTools 200µlSPTip toolA toolB toolC PipetteTip ...

Страница 76: ...aching page 4 Thewiringconfigurationoftheconnectorof themotoronthemainboard DisconnectX Y CMotorPowerCable The pre operation before calibration Start Maintenance Barcode Optics Data Prev Maintenance Update Program Vender Piercing Needles System Status Optic Test Alarm History Back X V Y C ...

Страница 77: ...ndC axismotorsfromthemainboard Refertopage75 2 Putthe200μlSPTipsattheW4atthebothsidesoftheT rack 3 MovetheX axisandY axistothepositionthatthepistontakeoutthe200μlSPTip X axis calibration Movethepistondownwardtoinsertthepistoninto Movethepistontoalignwiththetip ...

Страница 78: ...e andinputtheXEncodervalueshownatthetopside andthenselect LoadX EncodeCalculate 5 Select Yes toupdatethepositionoftheX axis 6 ReplugtheconnectorsofX axismotortothemainboard Inputnewvalue pulse Pressthe LoadXEncoderCalculate ...

Страница 79: ... axistothepositionthatthepistontakeoutthePipetteTip andpressituntilthe pistoncompletelyinsertsintotheTip 4 Select InputYPulse andinputtheYEncodervalueshownatthetopside andthenselect LoadY EncodeCalculate 5 Select Yes toupdatethepositionoftheY axis 6 ReplugtheconnectorsofY axismotortothemainboard Y axis calibration Correct completelyinsertthepiston Wrong notcompletelyinsertthepiston ...

Страница 80: ...mainboard Refertopage75 2 Select CPositionPage atthe Teachposition pagetoentertheC axiscorrectionpage 3 Inserttheteachingtool Aintotheareabelowthefixationplugofthecartridgerack C axis calibration MagcoreSuperOnly 4 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 Holepositions ...

Страница 81: ...olB 5 Longpress LoadC1 fortwosecondsandcheckwhetherthevalueoftheCEncoderhasbeen writtenintotheCSlot01attherightside 6 7 Orderlyperformthecorrectionofthe16holepositions 8 RemovethetoolA BandCafterallcalibrationsarefinished 9 ReplugtheconnectorsofC axismotortothemainboard 1 2 19273 19273 ToolB InsertToolC InsertToolC C1 C2 C1 C2 C1 C2 CalibrateC1Position ...

Страница 82: ...tics Data AutomaticOpticalMeasurement The optical module provides O D A260 and A280 measurement of individual samples O D detection range ABS 6 A320 Normalization Disposablecuvettes RBC Cuvette DeuteriumLamp ...

Страница 83: ...thin Tolerance 260nm 9000 C Axis Calibration Plase refer to P 80 NG OK OpticalCalibration Flow Chart EmptyCuvetteTestofstandardcuvette 1 Placethestandardcuvetteintheattachmentpackintothecartridgerack Makesurethecuvetteisplaced strightly Wheninstallingit pleasedo notscratch theoptictestwindow ...

Страница 84: ...nce Update Program Vender Piercing Needles System Status Optic Test Alarm History Back Prev Maintenance Empty Cuvette Reference Back Wavelength T olerance 260 nm 750 280 nm 1250 320 nm 1250 StandardCuvetteVaule If the value is out of tolerance adjusttheintegrationtimeasnext Wavelengh Value 260mm 10172 280mm 20006 320mm 17944 Wavelengh Value 260mm 9158 280mm 19829 320mm 18786 Wavelengh Value 260mm ...

Страница 85: ...rationtime 1ms Ifthecountvaluesrelowerthantherange increasetheintegrationtime 1ms Press IntegrationTime toadjustthetime andpress Finishtocompletetheadjustment 3 Press Update tofinishtheadjustment 4 NotethatEmptycuvettetestshouldbe performedafterchangeintegrationtime Adjustintegrationtime Wavelengh Tolerance 260mm 750 280mm 1250 320mm 1250 ...

Страница 86: ...o performdetection 6 Afterdetection removetheliquidinthe cuvettebyusingthepipet Centrifugebriefly andremovetheresidueliquid Put60μL standardsolutionintothecuvette The replacementshouldbecompletewithin5min Preparestandardsolutionaccordingtothe datasheetaccompanywiththeStandard ReferenceSet 7 Placethecuvettewithstandardsolutionback intothesamewellofcartridgerack Press Start tocontinuethesample detec...

Страница 87: ...86 RBCBioscience ...

Страница 88: ... sensor 6 Y_SoftLimt Causes Manual Y JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 Manual Y JOG operation 7 Y_SoftLimt Causes Manual Y JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 Manual Y JOG operation 8 Y_Encode no change Causes No signal response from the Encoder Solutions 1 Replace the cable connected to the Encoder 2 Replace the m...

Страница 89: ... Solutions 1 Replace the cable connected to the Encoder 2 Replace the motor module 14 V_Position Over 60 Pulse Causes The position command coordinate greatly differ from the Encoder coordinate Solutions 1 Check whether the terminal of the PLC Y00 Cable has dropped off 2 Replace the cable connected to the power of the motor 3 Replace the main board 4 Replace the motor module 15 V_Home Sensor Fail C...

Страница 90: ...ped off 2 Replace the optical communication cable 3 Replace the PLC RS232 optical communication cable 4 Replace the optical module 27 Y_ Motor Hit Hard stop Causes When performing the motor initial the motor collides with hard stop Solutions 1 Check whether the terminal of the PLC Y00 Cable has dropped off 2 Replace the cable connected to the power of the motor 28 V_ Motor Hit Hard stop Causes Whe...

Страница 91: ...ower of the motor 3 Replace the main board 4 Replace the motor module 20 X_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor collides with hard stop Solutions 1 Check whether the cable has dropped off 2 Replace the sensor 21 C_SoftLimt Causes Manual C JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 Manual C JOG oper...

Страница 92: ...dropped off 2 Replace the cable connected to the power of the motor HMI Communication Error Causes HMI PLC or the temperature controller has no response Solutions 1 Check whether the main board has damaged 2 Check whether the PLC RS485 and HMI R 485 Cable has dropped off 3 Replace new main board 4 Replace new PLC 5 Replace new HMI Code No Content Causes and solutions ...

Страница 93: ...92 RBCBioscience ...

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Страница 96: ...TEL 886 2 8912 1200 FAX 886 2 8912 1300 3F No 132 Ln 235 BaoqiaoRd XindianDist NewTaipeiCity23145 TAIWAN http www rbcbioscience com Ver 2017 1 www rbcbioscience com ...

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