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BEFORE INSTALLATION

Raypak strongly recommends that this manual be re-

viewed  thoroughly  before  installing  your  Hi  Delta

heater. Please review the General Safety information

before installing the heater. Factory warranty does not

apply to heaters that have been improperly installed or

operated (refer to the warranty at the back of this man-

ual). Installation and service must be performed by a

qualified installer, service agency or the gas supplier.

If, after reviewing this manual, you still have questions

which  this  manual  does  not  answer,  please  contact

your local Raypak representative or visit our website at

www.raypak.com.

Thank you for purchasing a Raypak product. We hope

you will be satisfied with the high quality and durability

of our equipment.

Product Receipt

On receipt of your heater it is suggested that you visu-

ally check for external damage to the shipping crate. If

the crate is damaged, make a note to that effect on the

Bill  of  Lading  when  signing  for  the  shipment.  Next,

remove  the  heater  from  the  shipping  packaging.

Report any damage to the carrier immediately.

On  occasion,  items  are  shipped  loose.  Be  sure  that

you receive the correct number of packages as indi-

cated on the Bill of Lading.

Claims for shortages and damages must be filed with

the carrier by consignee. Permission to return goods

must  be  received  from  the  factory  prior  to  shipping.

Goods  returned  to  the  factory  without  an  authorized

Returned Goods Receipt number will not be accepted.

All returned goods are subject to a restocking charge.

When ordering parts, you must specify the model and

serial number of the heater. When ordering under war-

ranty  conditions,  you  must  also  specify  the  date  of

installation.

Purchased  parts  are  subject  to  replacement  only

under  the  manufacturer’s  warranty.  Debits  for  defec-

tive replacement parts will not be accepted. Parts will

be replaced in kind only per Raypak’s standard war-

ranties.

Model Identification

The  model  identification  number  and  heater  serial

number are found on the heater data plate located on

the right side jacket of the heater. The model number

will have the form H3-HD101 or similar depending on

the heater size and configuration. The first character of

the model number identifies application (H = Hydronic

Heating  System,  WH  =  Hot  Water  Supply  System).

The  second  character  identifies  the  firing  mode  (3  -

two  stage  firing,  4  -  On/Off  firing  ).  The  next  three

places identify the size of the heater.

Ratings and Certifications

Standards:

•  Gas-Fired  Low  Pressure  Steam  and  Hot  Water

Heaters, ANSI Z21-13 • CSA 4.9 - latest edition

•  Industrial  and  Commercial  Gas-Fired  Package

Heaters, CAN 3.1 - latest edition

•  Gas Water Heaters, ANSI Z21.10.3 • CSA 4.3 - lat-

est edition

All Raypak heaters are National Board Approved, and

design-certified and tested by the Canadian Standards

Association  (CSA)  for  the  U.S.  and  Canada.  Each

heater is constructed in accordance with Section IV of

the  American  Society  of  Mechanical  Engineers

(ASME) Heater Pressure Vessel Code and bears the

ASME stamp. The heater also complies with the latest

edition of ASHRAE 90.1 Standard.

Installations at Elevation

Rated inputs are suitable for up to 2000 feet elevation

without de-rate. Consult the Factory for installations at

any altitude in excess of 2000 feet.

WARNING:

Altering  any  Raypak  pressure  vessel

by  installing  replacement  heat  exchangers,  tube

bundle  headers,  or  any  ASME  parts  not

manufactured  and/or  approved  by  Raypak  will

instantly  void  the  ASME  and  CSA  ratings  of  the

vessel  and  any  Raypak  warranty  on  the  vessel.

Altering the ASME or CSA ratings of the vessel also

violates national, state, and local approval codes.

5

WARNING:

Pump  motors  should  NOT  be

supported  by  any  type  of  stand  or  support  from

above  due  to  possible  misalignment  of  pump  and

motor which may occur.

Содержание HI DELTA HD401

Страница 1: ...To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call you...

Страница 2: ...13 Figs 10 12 on page 15 Piping Heating Boilers on page 16 Table G on page 18 Table I on page 22 Table K on page 25 Table L on page 27 Table M on page 29 Table N on page 30 Fig 27 on page 34 Table P...

Страница 3: ...l Reset 34 High Limit Auto Reset Optional 34 Flow Switch 35 High and Low Gas Pressure Switches Optional 35 Low Water Cut Off Optional 35 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH 36 WIRING DIAGRAM MOD...

Страница 4: ...required to deenergize the equipment before servicing CAUTION Operation of this heater in low temperature systems requires special piping Harmful internal condensation will occur if the inlet water t...

Страница 5: ...for defec tive replacement parts will not be accepted Parts will be replaced in kind only per Raypak s standard war ranties Model Identification The model identification number and heater serial numb...

Страница 6: ...Fig 1 Component Locations Angle View Fig 2 Component Locations Left Side Fig 3 Component Locations Front Panels removed for clarity 6 BEHIND CONTROLLER CONTROLLER OPTIONAL ON HD401 Component Locations...

Страница 7: ...eneral Information Table A Basic Data Model No Quantity of Burners Vent Size in Flue Intake HD101 2 4 4 HD151 3 4 HD201 4 5 HD251 5 5 HD301 6 5 HD401 8 6 7 Fig 5 Gas Valves Fig 4 Air Shutter Adjustmen...

Страница 8: ...mometer in the hot water stream and read the thermometer NOTE When this water heater is supplying general purpose hot water for use by individuals a thermostatically controlled mixing valve for reduci...

Страница 9: ...the thermostat is set too high ADJUSTMENT WHEEL Fig 6 Temperature Controller Equipment Base The heater should be mounted on a level structurally sound surface The heater is approved for installation...

Страница 10: ...with local instal lation codes and the requirements of the gas supplier Three sides must be open in the area under the over Table D Service Clearances Outdoor Installations Fig 8 Minimum Installed Ser...

Страница 11: ...12 in 30 cm of the bottom of the enclosure shall be provided The openings shall communicate directly or by ducts with the out doors or spaces crawl or attic that freely communicate with the outdoors C...

Страница 12: ...he same space in addition to the opening for ventilation air required in 1 there shall be a permanent air sup ply opening s having a total cross sectional area of not less than 1 in 2 for each 30 000...

Страница 13: ...ng all sheet metal screws 5 Remove all plumbing fittings to the header This will include both inlet and outlet water pipe unions and the pressure relief valve and drain piping 6 Remove limits control...

Страница 14: ...85 17 1 3 13 0 7 14 44 8 8 4 HD151 150 128 26 3 0 13 0 7 13 0 7 20 44 8 8 6 HD201 199 169 34 5 3 17 1 3 13 3 4 27 44 8 9 8 HD251 250 213 44 9 2 21 2 1 14 1 0 13 0 7 34 44 9 2 10 HD301 299 254 25 3 1...

Страница 15: ...erature Application Heat Pump Primary Secondary Piping Fig 12 Dual Boiler Primary Secondary Piping Maximum 4 times the pipe diameter or 12 Max Maximum 4 times the pipe diameter or 12 Max Fig 10 Single...

Страница 16: ...ng Boilers All high points should be vented Purge valves and a bypass valve should be installed A boiler installed above radiation level must be provided with a low water cut off device The boiler whe...

Страница 17: ...ns shall be leak tested before placing the appliance in operation Use soapy water for leak test DO NOT use open flame Gas Supply Gas piping must have a sediment trap ahead of the heater gas controls a...

Страница 18: ...er while in operation should be as indicated in Table G If an adjustment is needed turn the adjust ment screw clockwise to increase pressure or counter clockwise to decrease pressure Electrical Power...

Страница 19: ...the heater Verify that power has been turned off by testing with a volt ohm meter prior to working with any electrical connec tions or components 3 Observe proper wire colors while making electrical...

Страница 20: ...y can cause excessive tension on contact points Install conduit as appropriate All high voltage wires must be the same size 105 C stranded wire as the ones on the unit or larger JUMPERED WHEN NOT USED...

Страница 21: ...unded in accordance with NEC and C22 1 in Canada NOTES 1 Field installed ground to inside of junction box 2 If any of the original wire as supplied with the heater must be replaced it must be replaced...

Страница 22: ...to 0 08 in WC 12 in from the heater outlet at all firing conditions Support of Vent Stack The weight of the vent stack or chimney must not rest on the heater vent connection Support must be pro vided...

Страница 23: ...e 4 ft 1 2m below or to side of opening 1 ft 30 cm above opening 3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above pav...

Страница 24: ...no case above or below unless four 4 feet horizontal distance is maintained from elec tric meters gas meters regulators and relief equipment e Terminate vent at least six 6 feet away from adja cent wa...

Страница 25: ...ce with the section on Venting of Equipment of the latest edition of NFGC or in Canada B149 Installation Code for Gas Burning Appliances and Equipment or applicable pro visions of local building codes...

Страница 26: ...in Canada the B149 Installation Code for Gas Burning Appliances and Equipment Gas vents supported only by flashing and extended above the roof more than five feet should be securely guyed or braced t...

Страница 27: ...tal Thru wall Venting Category III g Any improper operation of the common venting system should be corrected so that the installation conforms with the latest edition of the NFGC US and the B149 Insta...

Страница 28: ...a slight upward slope of not more than 1 4 per foot of horizontal run to the vent terminal In this case an approved conden sate trap must be installed per applicable codes Horizontal Thru wall Direct...

Страница 29: ...ize inches Max Venting Length feet Combustion Air Intake Pipe Material Air Inlet Size inches Max Air Intake Length feet HD101 HD151 III Stainless Steel Gas Tight 4 100 4 Elbows Max Galvanized Steel PV...

Страница 30: ...Air Intake Length feet Min Max HD101 HD151 I Type B Equivalent 4 6 25 Galvanized Steel PVC ABS CPVC 4 100 HD201 HD251 HD301 5 HD201 6 HD251 6 HD301 11 HD401 6 8 Table N Vertical Venting Fig 23 Direct...

Страница 31: ...or braced to withstand snow and wind loads The vertical direct vent cap is designed for roof top mounting only The air inlet opening MUST be installed one 1 foot above the roof line or above normal sn...

Страница 32: ...ired to de energize the equipment before servicing Fig 24 Ignition Module Outdoor Air Reset Temperature Controller Models HD101 through HD301 Type H are factory equipped with an electronic outdoor air...

Страница 33: ...he boiler and is cycled off using a 5 minute fixed purge delay after burner operation has ceased S1 Boiler Outlet Sensor S2 System Supply Sensor S3 Outdoor Air Sensor P1 Boiler Pump The DIP switch set...

Страница 34: ...with an optional adjust able auto reset high limit temperature device Fig 29 Manual Reset High Limit Fig 28 Digital Temperature Control Direct Domestic Hot Water In this configuration the controller w...

Страница 35: ...ure that suffi Fig 30 High Limit Auto Reset Optional cient gas pressure is present for proper regulator per formance The low gas pressure switch automatically shuts down the heater if gas supply drops...

Страница 36: ...36 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH...

Страница 37: ...37 WIRING DIAGRAM MODELS HD101 HD151 TYPE H...

Страница 38: ...38 WIRING DIAGRAM MODELS HD201 HD401 TYPE WH...

Страница 39: ...39 WIRING DIAGRAM MODELS HD201 HD401 TYPE H...

Страница 40: ...cro Amp A DC The unit is okay YES Replace HSI NO Adjust manifold gas pressure Correct wiring Is Amp draw during heat up for HSI greater than 3 1 Amps YES Is there 120VAC at the pump or pump relay cont...

Страница 41: ...L START UP Tools Needed One 8 0 8 16 scale manometer Two 6 0 6 12 scale manometers 7 16 open end wrench 1 2 open end wrench Screwdriver Standard Phillips 3 8 open end wrench Multi meter 3 16 Allen wre...

Страница 42: ...d or adjust the service regulator Start Up Blower Adjustment 1 A nylon tee fitting is connected with hoses in line with the air pressure switches Disconnect the plugged side and connect a manometer 2...

Страница 43: ...hile the heater is running locate the HI or LO cap located adjacent to ON OFF switch 2 Remove the appropriate cap 3 Using a flat screwdriver turn clockwise to increase and counterclockwise to decrease...

Страница 44: ...ame gas main check all pressures on the Hi Delta SS with all other equipment running Check thermostats for ON OFF operation Check High limits for ON OFF operation While in operation check flow switch...

Страница 45: ...st limit control While burner is operating move indicator on high limit control below actual heater water temperature Burner should go off while blower and circulator continue to operate Raise setting...

Страница 46: ...e air filter out for inspection Replace if nec essary 5 Replace the panel and screws before operating Fig 39 Inspect the Air Filter Heat Exchanger Removal Refer to Fig 40 for the following procedure 1...

Страница 47: ...tial of severe burn DO NOT REST HANDS ON OR GRASP PIPES Use a light touch return piping will heat up quickly 11 Check blower and blower motor Clean and oil as necessary 12 Check for piping leaks aroun...

Страница 48: ...ard metallic vent pipe In extremely contaminated areas this may also experience deterioration Products causing contaminated combustion air spray cans containing chloro fluorocarbons permanent wave sol...

Страница 49: ...wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth...

Страница 50: ...50...

Страница 51: ...51...

Страница 52: ...52 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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