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WARNING:

Pressure relief valve discharge piping

must be piped near the floor and close to a drain to

eliminate the potential of severe burns. Do not pipe

to  any  area  where  freezing  could  occur.  Refer  to

local codes.

Reversing Water Connections

Follow these instructions to change the water connec-

tions  from  the  left-hand  side  (standard)  to  the

right-hand  side.  This  is  an  ASME-Certified  pressure

vessel. It is the installer’s responsibility to ensure that

the  pressure  vessel  is  properly  sealed  after  making

these changes.

1. Disconnect all electrical power from the heater (if

applicable).

2. Label all electrical connections and conduit lines.

This may include the flow switch, low water cut-off

probe and/or pump.

3. Disconnect or isolate the main gas pipe from the

heater (if applicable).

4. Remove  both  in/out  and  return  header  access

panels by removing all sheet metal screws.

5. Remove  all  plumbing  fittings  to  the  header. This

will include both inlet and outlet water pipe unions

and the pressure relief valve and drain piping.

6. Remove limits, control bulbs and/or sensors.

7. Remove the six flange nuts and the in/out header

from the left-hand side.

8. Remove the six flange nuts and the return header

from the right-hand side.

9. Remove  the  header  stud  bolts  from  each  tube

sheet.

10. Reverse  the  headers  and  stud  bolts  to  the  new

location.

11. Install NEW red beveled O-rings flush against both

tube sheets with the bevel facing outward.

12. Push the header firmly against the O-rings. Install

and tighten the flange nuts onto the stud bolts until

finger tight.

13. Slowly  tighten  the  flange  nuts,  starting  from  the

center  nut  (number  1)  in  Fig.  9  and  working

sequentially  around  the  header  as  indicated.

Torque all nuts to 25 ft/lb. 

DO NOT OVER-TIGHT-

EN.

14. Re-route the capillary(s), wiring, etc., to the new

location,  adding  thermal  paste  and  shim  to  the

capillary well.

Fig. 9: Torque Sequence

Relief Valve Piping

Содержание HI DELTA HD401

Страница 1: ...To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call you...

Страница 2: ...13 Figs 10 12 on page 15 Piping Heating Boilers on page 16 Table G on page 18 Table I on page 22 Table K on page 25 Table L on page 27 Table M on page 29 Table N on page 30 Fig 27 on page 34 Table P...

Страница 3: ...l Reset 34 High Limit Auto Reset Optional 34 Flow Switch 35 High and Low Gas Pressure Switches Optional 35 Low Water Cut Off Optional 35 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH 36 WIRING DIAGRAM MOD...

Страница 4: ...required to deenergize the equipment before servicing CAUTION Operation of this heater in low temperature systems requires special piping Harmful internal condensation will occur if the inlet water t...

Страница 5: ...for defec tive replacement parts will not be accepted Parts will be replaced in kind only per Raypak s standard war ranties Model Identification The model identification number and heater serial numb...

Страница 6: ...Fig 1 Component Locations Angle View Fig 2 Component Locations Left Side Fig 3 Component Locations Front Panels removed for clarity 6 BEHIND CONTROLLER CONTROLLER OPTIONAL ON HD401 Component Locations...

Страница 7: ...eneral Information Table A Basic Data Model No Quantity of Burners Vent Size in Flue Intake HD101 2 4 4 HD151 3 4 HD201 4 5 HD251 5 5 HD301 6 5 HD401 8 6 7 Fig 5 Gas Valves Fig 4 Air Shutter Adjustmen...

Страница 8: ...mometer in the hot water stream and read the thermometer NOTE When this water heater is supplying general purpose hot water for use by individuals a thermostatically controlled mixing valve for reduci...

Страница 9: ...the thermostat is set too high ADJUSTMENT WHEEL Fig 6 Temperature Controller Equipment Base The heater should be mounted on a level structurally sound surface The heater is approved for installation...

Страница 10: ...with local instal lation codes and the requirements of the gas supplier Three sides must be open in the area under the over Table D Service Clearances Outdoor Installations Fig 8 Minimum Installed Ser...

Страница 11: ...12 in 30 cm of the bottom of the enclosure shall be provided The openings shall communicate directly or by ducts with the out doors or spaces crawl or attic that freely communicate with the outdoors C...

Страница 12: ...he same space in addition to the opening for ventilation air required in 1 there shall be a permanent air sup ply opening s having a total cross sectional area of not less than 1 in 2 for each 30 000...

Страница 13: ...ng all sheet metal screws 5 Remove all plumbing fittings to the header This will include both inlet and outlet water pipe unions and the pressure relief valve and drain piping 6 Remove limits control...

Страница 14: ...85 17 1 3 13 0 7 14 44 8 8 4 HD151 150 128 26 3 0 13 0 7 13 0 7 20 44 8 8 6 HD201 199 169 34 5 3 17 1 3 13 3 4 27 44 8 9 8 HD251 250 213 44 9 2 21 2 1 14 1 0 13 0 7 34 44 9 2 10 HD301 299 254 25 3 1...

Страница 15: ...erature Application Heat Pump Primary Secondary Piping Fig 12 Dual Boiler Primary Secondary Piping Maximum 4 times the pipe diameter or 12 Max Maximum 4 times the pipe diameter or 12 Max Fig 10 Single...

Страница 16: ...ng Boilers All high points should be vented Purge valves and a bypass valve should be installed A boiler installed above radiation level must be provided with a low water cut off device The boiler whe...

Страница 17: ...ns shall be leak tested before placing the appliance in operation Use soapy water for leak test DO NOT use open flame Gas Supply Gas piping must have a sediment trap ahead of the heater gas controls a...

Страница 18: ...er while in operation should be as indicated in Table G If an adjustment is needed turn the adjust ment screw clockwise to increase pressure or counter clockwise to decrease pressure Electrical Power...

Страница 19: ...the heater Verify that power has been turned off by testing with a volt ohm meter prior to working with any electrical connec tions or components 3 Observe proper wire colors while making electrical...

Страница 20: ...y can cause excessive tension on contact points Install conduit as appropriate All high voltage wires must be the same size 105 C stranded wire as the ones on the unit or larger JUMPERED WHEN NOT USED...

Страница 21: ...unded in accordance with NEC and C22 1 in Canada NOTES 1 Field installed ground to inside of junction box 2 If any of the original wire as supplied with the heater must be replaced it must be replaced...

Страница 22: ...to 0 08 in WC 12 in from the heater outlet at all firing conditions Support of Vent Stack The weight of the vent stack or chimney must not rest on the heater vent connection Support must be pro vided...

Страница 23: ...e 4 ft 1 2m below or to side of opening 1 ft 30 cm above opening 3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above pav...

Страница 24: ...no case above or below unless four 4 feet horizontal distance is maintained from elec tric meters gas meters regulators and relief equipment e Terminate vent at least six 6 feet away from adja cent wa...

Страница 25: ...ce with the section on Venting of Equipment of the latest edition of NFGC or in Canada B149 Installation Code for Gas Burning Appliances and Equipment or applicable pro visions of local building codes...

Страница 26: ...in Canada the B149 Installation Code for Gas Burning Appliances and Equipment Gas vents supported only by flashing and extended above the roof more than five feet should be securely guyed or braced t...

Страница 27: ...tal Thru wall Venting Category III g Any improper operation of the common venting system should be corrected so that the installation conforms with the latest edition of the NFGC US and the B149 Insta...

Страница 28: ...a slight upward slope of not more than 1 4 per foot of horizontal run to the vent terminal In this case an approved conden sate trap must be installed per applicable codes Horizontal Thru wall Direct...

Страница 29: ...ize inches Max Venting Length feet Combustion Air Intake Pipe Material Air Inlet Size inches Max Air Intake Length feet HD101 HD151 III Stainless Steel Gas Tight 4 100 4 Elbows Max Galvanized Steel PV...

Страница 30: ...Air Intake Length feet Min Max HD101 HD151 I Type B Equivalent 4 6 25 Galvanized Steel PVC ABS CPVC 4 100 HD201 HD251 HD301 5 HD201 6 HD251 6 HD301 11 HD401 6 8 Table N Vertical Venting Fig 23 Direct...

Страница 31: ...or braced to withstand snow and wind loads The vertical direct vent cap is designed for roof top mounting only The air inlet opening MUST be installed one 1 foot above the roof line or above normal sn...

Страница 32: ...ired to de energize the equipment before servicing Fig 24 Ignition Module Outdoor Air Reset Temperature Controller Models HD101 through HD301 Type H are factory equipped with an electronic outdoor air...

Страница 33: ...he boiler and is cycled off using a 5 minute fixed purge delay after burner operation has ceased S1 Boiler Outlet Sensor S2 System Supply Sensor S3 Outdoor Air Sensor P1 Boiler Pump The DIP switch set...

Страница 34: ...with an optional adjust able auto reset high limit temperature device Fig 29 Manual Reset High Limit Fig 28 Digital Temperature Control Direct Domestic Hot Water In this configuration the controller w...

Страница 35: ...ure that suffi Fig 30 High Limit Auto Reset Optional cient gas pressure is present for proper regulator per formance The low gas pressure switch automatically shuts down the heater if gas supply drops...

Страница 36: ...36 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH...

Страница 37: ...37 WIRING DIAGRAM MODELS HD101 HD151 TYPE H...

Страница 38: ...38 WIRING DIAGRAM MODELS HD201 HD401 TYPE WH...

Страница 39: ...39 WIRING DIAGRAM MODELS HD201 HD401 TYPE H...

Страница 40: ...cro Amp A DC The unit is okay YES Replace HSI NO Adjust manifold gas pressure Correct wiring Is Amp draw during heat up for HSI greater than 3 1 Amps YES Is there 120VAC at the pump or pump relay cont...

Страница 41: ...L START UP Tools Needed One 8 0 8 16 scale manometer Two 6 0 6 12 scale manometers 7 16 open end wrench 1 2 open end wrench Screwdriver Standard Phillips 3 8 open end wrench Multi meter 3 16 Allen wre...

Страница 42: ...d or adjust the service regulator Start Up Blower Adjustment 1 A nylon tee fitting is connected with hoses in line with the air pressure switches Disconnect the plugged side and connect a manometer 2...

Страница 43: ...hile the heater is running locate the HI or LO cap located adjacent to ON OFF switch 2 Remove the appropriate cap 3 Using a flat screwdriver turn clockwise to increase and counterclockwise to decrease...

Страница 44: ...ame gas main check all pressures on the Hi Delta SS with all other equipment running Check thermostats for ON OFF operation Check High limits for ON OFF operation While in operation check flow switch...

Страница 45: ...st limit control While burner is operating move indicator on high limit control below actual heater water temperature Burner should go off while blower and circulator continue to operate Raise setting...

Страница 46: ...e air filter out for inspection Replace if nec essary 5 Replace the panel and screws before operating Fig 39 Inspect the Air Filter Heat Exchanger Removal Refer to Fig 40 for the following procedure 1...

Страница 47: ...tial of severe burn DO NOT REST HANDS ON OR GRASP PIPES Use a light touch return piping will heat up quickly 11 Check blower and blower motor Clean and oil as necessary 12 Check for piping leaks aroun...

Страница 48: ...ard metallic vent pipe In extremely contaminated areas this may also experience deterioration Products causing contaminated combustion air spray cans containing chloro fluorocarbons permanent wave sol...

Страница 49: ...wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth...

Страница 50: ...50...

Страница 51: ...51...

Страница 52: ...52 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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