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WARNING: 

Do  not  use  one  permanent  opening

method  if  the  equipment  room  is  under  negative

pressure  conditions  or  the  equipment  is  common

vented with other gas-fired appliances.

1.  Ventilation  of  the  space  occupied  by  the  heater

shall be provided by an opening(s) for ventilation

air  at  the  highest  practical  point  communicating

with  outdoors.  The  total  cross-sectional  area  of

such  an  opening(s)  shall  be  at  least  10%  of  the

area required in (2) and (3), but in no case shall

the cross-sectional area be less than 10 in.

2

(6500

mm

2

.).

2.  For heaters using a barometric damper in the vent

system, and when air supply is provided by natural

CAUTION:

All combustion air must be drawn from

the  air  outside  of  the  building;  the  mechanical

equipment room must communicate directly with the

outdoors.

Installations in Canada

Water Piping

General

The heater should be located so that any water leaks

will not cause damage to the adjacent area or struc-

tures.

air flow from the outdoors for natural draft, partial

fan assisted, fan-assisted or power draft-assisted

burners,  there  shall  be  a  permanent  air  supply

opening(s) having a cross section area of not less

than 1 in.

2

per 7000 BTUH (310 mm

2

per kW) up

to  and  including  1  million  BTUH,  plus  1  in.

2

per

14000 BTUH (155 mm

2

per kW) in excess of 1 mil-

lion BTUH. This opening(s) shall be either located

at or ducted to a point not more than 18 in. (450

mm) nor less than 6 in. (150 mm) above the floor

level. The duct can also "Goose Neck" through the

roof. The duct is preferred straight down 18” from

floor, but do not place near piping. This air supply

opening requirement shall be in addition to the air

opening for ventilation air required in (1).

3.  For heaters not using a barometric damper in the

vent system, and when air supply is provided by

natural air flow from outdoors for a power burner

and there is no draft regulator, drafthood or similar

flue  gas  dilution  device  installed  in  the  same

space, in addition to the opening for ventilation air

required in (1), there shall be a permanent air sup-

ply opening(s) having a total cross-sectional area

of not less than 1 in.

2

for each 30,000 BTUH (70

mm

2

per kW) of total rated input of the burner(s),

and the location of the opening(s) shall not inter-

fere with the intended purpose of the opening(s)

for ventilation air referred to (1). This opening(s)

can be ducted to a point not more than 18 in. (450

mm) nor less than 6 in. (150 mm) above the floor

level. The duct can also "Goose Neck" through the

roof. The duct is preferred to be straight down 18”

from floor, but do not place near piping.

4.  Refer to the latest version of the B149 for addition-

al information.

CAUTION:

This  heater  requires  forced  water

circulation when the burner is operating. See Table E

and Table F for minimum and maximum flow rates

and  water  pump  selection.  The  pump  must  be

interlocked  with  the  heater  to  prevent  heater

operation without water circulation.

a.  Where  directly  communicating  with  the  out-

doors  or  where  communicating  to  the

outdoors through vertical ducts, each opening

shall have a minimum free area of 1 in.

2

per

4000 BTUH (5.5 cm

2

per kW) of total input rat-

ing of all equipment in the enclosure.

b.  Where  communicating  with  the  outdoors

through  horizontal  ducts,  each  opening  shall

have a minimum free area of 1 in.

2

per 2000

BTUH (11 cm

2

per kW) of total input rating of

all equipment in the enclosure.

2. 

One permanent opening

, commencing within 12

in.  (30  cm)  of  the  top  of  the  enclosure,  shall  be

permitted where the equipment has clearances of

at least 1 in. (2.5 cm) from the sides and back and

6 in. (16 cm) from the front of the appliance. The

opening shall directly communicate with the out-

doors or shall communicate through a vertical or

horizontal duct to the outdoors or spaces (crawl or

attic)  that  freely  communicate  with  the  outdoors,

and shall have a minimum free area of:

a.  1 in.

2

per 3000 BTUH (7 cm

2

per kW) of the

total input rating of all equipment located in the

enclosure, and

b.  Not less than the sum of the areas of all vent

connectors in the confined space.

12

Содержание HI DELTA HD401

Страница 1: ...To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call you...

Страница 2: ...13 Figs 10 12 on page 15 Piping Heating Boilers on page 16 Table G on page 18 Table I on page 22 Table K on page 25 Table L on page 27 Table M on page 29 Table N on page 30 Fig 27 on page 34 Table P...

Страница 3: ...l Reset 34 High Limit Auto Reset Optional 34 Flow Switch 35 High and Low Gas Pressure Switches Optional 35 Low Water Cut Off Optional 35 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH 36 WIRING DIAGRAM MOD...

Страница 4: ...required to deenergize the equipment before servicing CAUTION Operation of this heater in low temperature systems requires special piping Harmful internal condensation will occur if the inlet water t...

Страница 5: ...for defec tive replacement parts will not be accepted Parts will be replaced in kind only per Raypak s standard war ranties Model Identification The model identification number and heater serial numb...

Страница 6: ...Fig 1 Component Locations Angle View Fig 2 Component Locations Left Side Fig 3 Component Locations Front Panels removed for clarity 6 BEHIND CONTROLLER CONTROLLER OPTIONAL ON HD401 Component Locations...

Страница 7: ...eneral Information Table A Basic Data Model No Quantity of Burners Vent Size in Flue Intake HD101 2 4 4 HD151 3 4 HD201 4 5 HD251 5 5 HD301 6 5 HD401 8 6 7 Fig 5 Gas Valves Fig 4 Air Shutter Adjustmen...

Страница 8: ...mometer in the hot water stream and read the thermometer NOTE When this water heater is supplying general purpose hot water for use by individuals a thermostatically controlled mixing valve for reduci...

Страница 9: ...the thermostat is set too high ADJUSTMENT WHEEL Fig 6 Temperature Controller Equipment Base The heater should be mounted on a level structurally sound surface The heater is approved for installation...

Страница 10: ...with local instal lation codes and the requirements of the gas supplier Three sides must be open in the area under the over Table D Service Clearances Outdoor Installations Fig 8 Minimum Installed Ser...

Страница 11: ...12 in 30 cm of the bottom of the enclosure shall be provided The openings shall communicate directly or by ducts with the out doors or spaces crawl or attic that freely communicate with the outdoors C...

Страница 12: ...he same space in addition to the opening for ventilation air required in 1 there shall be a permanent air sup ply opening s having a total cross sectional area of not less than 1 in 2 for each 30 000...

Страница 13: ...ng all sheet metal screws 5 Remove all plumbing fittings to the header This will include both inlet and outlet water pipe unions and the pressure relief valve and drain piping 6 Remove limits control...

Страница 14: ...85 17 1 3 13 0 7 14 44 8 8 4 HD151 150 128 26 3 0 13 0 7 13 0 7 20 44 8 8 6 HD201 199 169 34 5 3 17 1 3 13 3 4 27 44 8 9 8 HD251 250 213 44 9 2 21 2 1 14 1 0 13 0 7 34 44 9 2 10 HD301 299 254 25 3 1...

Страница 15: ...erature Application Heat Pump Primary Secondary Piping Fig 12 Dual Boiler Primary Secondary Piping Maximum 4 times the pipe diameter or 12 Max Maximum 4 times the pipe diameter or 12 Max Fig 10 Single...

Страница 16: ...ng Boilers All high points should be vented Purge valves and a bypass valve should be installed A boiler installed above radiation level must be provided with a low water cut off device The boiler whe...

Страница 17: ...ns shall be leak tested before placing the appliance in operation Use soapy water for leak test DO NOT use open flame Gas Supply Gas piping must have a sediment trap ahead of the heater gas controls a...

Страница 18: ...er while in operation should be as indicated in Table G If an adjustment is needed turn the adjust ment screw clockwise to increase pressure or counter clockwise to decrease pressure Electrical Power...

Страница 19: ...the heater Verify that power has been turned off by testing with a volt ohm meter prior to working with any electrical connec tions or components 3 Observe proper wire colors while making electrical...

Страница 20: ...y can cause excessive tension on contact points Install conduit as appropriate All high voltage wires must be the same size 105 C stranded wire as the ones on the unit or larger JUMPERED WHEN NOT USED...

Страница 21: ...unded in accordance with NEC and C22 1 in Canada NOTES 1 Field installed ground to inside of junction box 2 If any of the original wire as supplied with the heater must be replaced it must be replaced...

Страница 22: ...to 0 08 in WC 12 in from the heater outlet at all firing conditions Support of Vent Stack The weight of the vent stack or chimney must not rest on the heater vent connection Support must be pro vided...

Страница 23: ...e 4 ft 1 2m below or to side of opening 1 ft 30 cm above opening 3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above pav...

Страница 24: ...no case above or below unless four 4 feet horizontal distance is maintained from elec tric meters gas meters regulators and relief equipment e Terminate vent at least six 6 feet away from adja cent wa...

Страница 25: ...ce with the section on Venting of Equipment of the latest edition of NFGC or in Canada B149 Installation Code for Gas Burning Appliances and Equipment or applicable pro visions of local building codes...

Страница 26: ...in Canada the B149 Installation Code for Gas Burning Appliances and Equipment Gas vents supported only by flashing and extended above the roof more than five feet should be securely guyed or braced t...

Страница 27: ...tal Thru wall Venting Category III g Any improper operation of the common venting system should be corrected so that the installation conforms with the latest edition of the NFGC US and the B149 Insta...

Страница 28: ...a slight upward slope of not more than 1 4 per foot of horizontal run to the vent terminal In this case an approved conden sate trap must be installed per applicable codes Horizontal Thru wall Direct...

Страница 29: ...ize inches Max Venting Length feet Combustion Air Intake Pipe Material Air Inlet Size inches Max Air Intake Length feet HD101 HD151 III Stainless Steel Gas Tight 4 100 4 Elbows Max Galvanized Steel PV...

Страница 30: ...Air Intake Length feet Min Max HD101 HD151 I Type B Equivalent 4 6 25 Galvanized Steel PVC ABS CPVC 4 100 HD201 HD251 HD301 5 HD201 6 HD251 6 HD301 11 HD401 6 8 Table N Vertical Venting Fig 23 Direct...

Страница 31: ...or braced to withstand snow and wind loads The vertical direct vent cap is designed for roof top mounting only The air inlet opening MUST be installed one 1 foot above the roof line or above normal sn...

Страница 32: ...ired to de energize the equipment before servicing Fig 24 Ignition Module Outdoor Air Reset Temperature Controller Models HD101 through HD301 Type H are factory equipped with an electronic outdoor air...

Страница 33: ...he boiler and is cycled off using a 5 minute fixed purge delay after burner operation has ceased S1 Boiler Outlet Sensor S2 System Supply Sensor S3 Outdoor Air Sensor P1 Boiler Pump The DIP switch set...

Страница 34: ...with an optional adjust able auto reset high limit temperature device Fig 29 Manual Reset High Limit Fig 28 Digital Temperature Control Direct Domestic Hot Water In this configuration the controller w...

Страница 35: ...ure that suffi Fig 30 High Limit Auto Reset Optional cient gas pressure is present for proper regulator per formance The low gas pressure switch automatically shuts down the heater if gas supply drops...

Страница 36: ...36 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH...

Страница 37: ...37 WIRING DIAGRAM MODELS HD101 HD151 TYPE H...

Страница 38: ...38 WIRING DIAGRAM MODELS HD201 HD401 TYPE WH...

Страница 39: ...39 WIRING DIAGRAM MODELS HD201 HD401 TYPE H...

Страница 40: ...cro Amp A DC The unit is okay YES Replace HSI NO Adjust manifold gas pressure Correct wiring Is Amp draw during heat up for HSI greater than 3 1 Amps YES Is there 120VAC at the pump or pump relay cont...

Страница 41: ...L START UP Tools Needed One 8 0 8 16 scale manometer Two 6 0 6 12 scale manometers 7 16 open end wrench 1 2 open end wrench Screwdriver Standard Phillips 3 8 open end wrench Multi meter 3 16 Allen wre...

Страница 42: ...d or adjust the service regulator Start Up Blower Adjustment 1 A nylon tee fitting is connected with hoses in line with the air pressure switches Disconnect the plugged side and connect a manometer 2...

Страница 43: ...hile the heater is running locate the HI or LO cap located adjacent to ON OFF switch 2 Remove the appropriate cap 3 Using a flat screwdriver turn clockwise to increase and counterclockwise to decrease...

Страница 44: ...ame gas main check all pressures on the Hi Delta SS with all other equipment running Check thermostats for ON OFF operation Check High limits for ON OFF operation While in operation check flow switch...

Страница 45: ...st limit control While burner is operating move indicator on high limit control below actual heater water temperature Burner should go off while blower and circulator continue to operate Raise setting...

Страница 46: ...e air filter out for inspection Replace if nec essary 5 Replace the panel and screws before operating Fig 39 Inspect the Air Filter Heat Exchanger Removal Refer to Fig 40 for the following procedure 1...

Страница 47: ...tial of severe burn DO NOT REST HANDS ON OR GRASP PIPES Use a light touch return piping will heat up quickly 11 Check blower and blower motor Clean and oil as necessary 12 Check for piping leaks aroun...

Страница 48: ...ard metallic vent pipe In extremely contaminated areas this may also experience deterioration Products causing contaminated combustion air spray cans containing chloro fluorocarbons permanent wave sol...

Страница 49: ...wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth...

Страница 50: ...50...

Страница 51: ...51...

Страница 52: ...52 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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