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Raven SCS 5000 Series, Инструкция по установке и эксплуатации

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Chapter 3

16

SCS 4000/5000 Series Installation & Operation Manual

FIGURE 7.

SCS 4600 Granular Control System

Содержание SCS 5000 Series

Страница 1: ...SCS 4000 5000 Series Consoles Installation and Operation Manual P N 016 0159 925 Rev F 05 15 E19667 Copyright 2015...

Страница 2: ...ven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and sate...

Страница 3: ...4000 5000 Series Console Feature Overview 5 Care and Use 7 Technical Specifications 7 Updates 8 Chapter 3 CAN Networking and CAN Data Menu 9 Detecting CAN Nodes 17 Programming CANbus Nodes 18 CAN Trou...

Страница 4: ...CS Alarm Definitions 49 Chapter 7 Console Calibration 51 Speed Cal 51 Wheel Drive Speed Sensor 52 Speedometer Drive Speed Sensor 53 Liquid Applications 54 Boom Cal 54 Meter Cal 54 Valve Cal 55 Rate Ca...

Страница 5: ...9 Flow Meter Encoder Cables 70 Testing the Flow Meter Cable 70 Chapter 11 Connecting an SCS Console to a Raven Field Computer 71 Firmware Requirements 71 Operation Guidelines 71 Field Computer Set Up...

Страница 6: ...eries Installation Operation Manual Chapter 16 Serial Interface Data String Formats 89 Remote Computer to SCS Console 89 Rate Change Request 89 SCS 4000 4070 5000 Console to Remote Computer 90 SCS 440...

Страница 7: ...es into the SCS console To enter Edit mode 1 Press the ENTER key The default or existing value will be cleared and the screen will display an E on the far right side of the screen 2 Key in the value t...

Страница 8: ...Feet US Volume per Acre PPM Pounds per Minute SI Volume per Hectare kg min Kilograms per Minute TU Turf Units Volume per 1 000 Square Feet PPA Pounds per Acre Metric Values kg ha Kilograms per Hectar...

Страница 9: ...ety measures Be alert and aware of surroundings Do not operate the console while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times wh...

Страница 10: ...aintenance instructions When installing hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from being...

Страница 11: ...by the SCS 4000 5000 Series console Simply toggle the boom and master switches to the on positions and go The console and product control nodes adjust the control valves to the target application rat...

Страница 12: ...nly used to simplify cable and wiring for the built in boom section switches when using the SCS 4070 console Due to the harsh conditions and chemicals in the field of agriculture appropriate cabling i...

Страница 13: ...5000 Series consoles feature a push button keypad with large clearly marked buttons for easy user interface Note The initial programming sequence must be completed before the SCS console can be opera...

Страница 14: ...Both the SCS 4400 and 4600 consoles offer a manual flow control switch for spot spraying The SCS 4400 features seven boom and one master switch for boom section control while the SCS 4600 console requ...

Страница 15: ...maging the console be sure to disconnect the console s power connection when jump starting or welding on the machine Technical Specifications CAUTION U S Metric Dimensions Height 8 007 in 20 338 cm Wi...

Страница 16: ...ation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To ser...

Страница 17: ...cts to be added to a control system at any time Up to five product control nodes may be connected to the SCS control system for any combination of liquid granular chemical injection or spinner control...

Страница 18: ...Chapter 3 10 SCS 4000 5000 Series Installation Operation Manual FIGURE 1 SCS 4000 5000 Single Product Liquid CAN Control System...

Страница 19: ...3 Manual No 016 0159 925 11 CAN Networking and CAN Data Menu FIGURE 2 SCS 4070 Single Product Liquid CAN Control System...

Страница 20: ...Chapter 3 12 SCS 4000 5000 Series Installation Operation Manual FIGURE 3 SCS 4000 5000 Multi Product CAN Control System One Granular Product plus Spinner Control...

Страница 21: ...3 Manual No 016 0159 925 13 CAN Networking and CAN Data Menu FIGURE 4 SCS 4000 5000 Multi Product CAN Control System Two Granular Products...

Страница 22: ...Chapter 3 14 SCS 4000 5000 Series Installation Operation Manual FIGURE 5 SCS 4000 5000 Multi Product CAN Control System Two Granular Products plus Spinner Control...

Страница 23: ...3 Manual No 016 0159 925 15 CAN Networking and CAN Data Menu FIGURE 6 SCS 4400 Granular Control System...

Страница 24: ...Chapter 3 16 SCS 4000 5000 Series Installation Operation Manual FIGURE 7 SCS 4600 Granular Control System...

Страница 25: ...key to cycle power to the console If nodes still do not display properly when the console is rebooted the CANbus system may need to be readdressed Proceed to the next section for instructions on readd...

Страница 26: ...itional hard wired system still apply to a CAN system and the behavior of the system remains the same Flow and speed sensors as well as the control valve and boom valves are used in the same fashion C...

Страница 27: ...es to the negative terminal of the battery CANbus ends not terminated Make sure that both ends of the CANbus system are properly terminated Refer to the Raven CANbus Installation Manual for more infor...

Страница 28: ...Chapter 3 20 SCS 4000 5000 Series Installation Operation Manual...

Страница 29: ...nsole should not impede normal machine operation The console should be mounted in a location where it will not be jarred during normal equipment operation Keep the console clear of moving elements wit...

Страница 30: ...the provided clamp and thumb screws to secure the console to the selected mounting bar Cable and Power Connections 1 Connect the console cable to the large round plug on the back of the SCS console 2...

Страница 31: ...tform installed on the vehicle Important Do not connect the red and white leads to the vehicle starter Make sure the vehicle accessory power key is off before routing the red and white battery leads t...

Страница 32: ...sole Connections Note The SCS 4400 with part number 063 0172 281 features a compact flash card slot for application data transfer to a home or office computer The data logging feature will only be use...

Страница 33: ...ctions Note The SCS 4600 with part number 063 0172 343 features a compact flash card slot for application data transfer to a home or office computer The data logging feature will only be used when con...

Страница 34: ...face 5 Amp Console Power CAN Terminator CAN Remote Switch Chassis Cable To Cab Cable Cab High Current Power 15 A System Logic Power 10 A 30 A 30 A Battery Connections Battery Connections To Cab Cable...

Страница 35: ...memory 1 Press the POWER button to turn the console OFF 2 While holding the CE key press POWER to turn the console ON 3 Perform the Initial Calibration Sequence as described in the next section to re...

Страница 36: ...ion equipment with a single bed GRANULAR 2 Dry or granular product application using a single encoder to meter application from equipment with a dual bed GRANULAR 3 Dry or granular product application...

Страница 37: ...ogramming sequence pressing ENTER in Edit mode will also advance to the next calibration screen Spreader Constant Granular Applications If you have selected any of the granular product control types t...

Страница 38: ...nges in vehicle speed The valve cal can be adjusted after the initial programming to refine valve response Raven recommends the following values for the initial control valve calibration number Standa...

Страница 39: ...m cal values for additional boom sections at this time Press the UP or DOWN ARROW keys to access the Boom Cal screens for booms 2 10 and enter the boom widths for these boom sections Note To return to...

Страница 40: ...creen allows the operator to view and edit boom section widths for up to ten boom sections 1 Press the BOOM CAL button The Boom 1 Cal screen is displayed 2 Press the UP or DOWN ARROW keys to view the...

Страница 41: ...his is the target rate for product application Self Test Press the SELF TEST button to display a test speed for checking or troubleshooting the product control system Press and hold the SELF TEST butt...

Страница 42: ...ton to display the current volume remaining in the tank or bin Use the Edit mode to re enter a volume of product in a tank or bin when the selected product is refilled Product Select Pressing PRODUCT...

Страница 43: ...tton 2 Press the ENTER key to enable Edit mode 3 Enter the meter cal or product density for the selected product The rate display for the selected product will change to reflect the changed decimal 4...

Страница 44: ...0 Rate Cal 00000 0000 0 00000 0000 0 0000 0 0000 0 Tank Volume 000000 00000 0 000000 00000 0 00000 0 00000 0 Total Area 000 0 000 0 000 0 000 0 0000 0000 Total Volume 000000 00000 0 000000 00000 0 000...

Страница 45: ...eatures available within the Data Menu Serial Submenu Data Logger Enables or disables data logging There must be a trigger value and trigger unit selected to enable this feature When enabled and savin...

Страница 46: ...ons will not work until a non zero trigger value is set Trigger Units Used in data logging mode The trigger unit is selectable between feet meters or seconds Additional Serial Options SCS 4000 4070 50...

Страница 47: ...boom section is turned on Note The equipment plumbing and electrical systems must accommodate any selections made for this feature Once entering boom select mode use the CE key to toggle between prod...

Страница 48: ...nded PWM frequency Preset PWM Offset PWM Valves Only When valve selection is programmed in PWM Close mode this can be set to provide an initial pulse width to the valve upon turning on booms or produc...

Страница 49: ...products See the Spreader Constant section on page 58 for details on calculating the spreader constant The spreader constant may be entered during initial console programming or through the Data Menu...

Страница 50: ...is feature allows the operator to set the amount of time in seconds in which the valve will be opened upon all boom sections being turned off and control in automatic AUTO A value of 1 9 means an adva...

Страница 51: ...op Control PWM Valves Only The dual loop control feature is designed for use with low application rates and requires a pressure transducer with a liquid application system controlled with a PWM valve...

Страница 52: ...offset and low offset values for the control channel Note If an error is detected during the auto calibration process the console will display Calibration Error Review problem 26 in Chapter 9 Trouble...

Страница 53: ...at all times Note The display smoothing feature is only active for products in Automatic control mode Time Month Day and Year These selections are used to set the current date and time Enter the last...

Страница 54: ...us of AutoBoom control node This screen will only display if an AutoBoom node is installed Refer to the AutoBoom Calibration Operation Manual for detailed setup instructions Product Control Node 1 Ins...

Страница 55: ...connected to a DGPS receiver saves on the go application information to a compact flash card for transfer to a personal computer It combines GPS position with controller information to create a datab...

Страница 56: ...er ON The percentage of the compact flash card used is displayed in the lower section of the main screen If no card is inserted the display will read Disk None If the card is full the display will rea...

Страница 57: ...rm is enabled visual and audible alarms will occur for 4 seconds to indicate that a valid rate change string has changed the target rate Function acts independent of audible alarm setting BIN LEVL 1 W...

Страница 58: ...ps below 0 7 MPH km H Product control will not be resumed until the master switch is cycled See Zero Speed Shutoff section on page 46 AUTO NOBM or MAN NOBM n a NOBM indicates that no boom sections are...

Страница 59: ...efined for each vehicle 1 Make sure all of the boom section switches are turned OFF before powering the console ON 2 Press the DISTANCE key and then reset the odometer display to 0 using the Edit mode...

Страница 60: ...rough step 5 Wheel Drive Speed Sensor 1 Mark the tire on which the speed sensor is installed using chalk or a piece of tape as shown below 2 Mark the initial spot on the ground 3 Count 10 full revolut...

Страница 61: ...te slowly To achieve the most accurate calibration do not use the vehicle odometer or the field computer distance display to measure the actual distance driven Use section lines or highway markers to...

Страница 62: ...following formula where GPA Gallons per Acre BW the Band Width in inches cm depending upon how the boom cal was calculated and TS tip spacing For Example Broadcast Rate 20 Gallons per Acre 200 L ha Sp...

Страница 63: ...9 is for a long pulse Note The backlash digit is not used with a fast fast close PWM PWM close or standard motor control valve Valve Speed Digit This value controls the response time of the control v...

Страница 64: ...al sprayer supply dealer for available nozzles or spray tips Verifying Flow Rate Limits The target rate for a field application also must be within the specified range of the flow meter measuring flow...

Страница 65: ...alue The default value for the flow cal is 103 The flow cal value has two components which may be used to adjust the response of the application system Note It is recommended to set the system gain va...

Страница 66: ...Granular Applications Boom Cal For Gran 1 single belt applications enter the total width of the spread pattern in inches cm as boom 1 cal For Gran 2 split belt or Gran 3 dual encoder applications ent...

Страница 67: ...sitioning the boom switch to ON 5 Determine the actual weight unloaded by re weighing the truck 6 Compare to the TOTAL VOLUME displayed by the console 7 Perform the following calculation to correct th...

Страница 68: ...section on page 39 and configure boom selections accordingly Additional Calibration Data Although it is not required for the SCS console operation data may be programmed through the VOLUME TANK key E...

Страница 69: ...ter only If using a positive displacement pump open the Pressure Relief Valve PRV 2 Place the master switch in the ON position and toggle all boom switches OFF 3 Turn the SCS console power ON and veri...

Страница 70: ...improper vehicle speed or a defect in the system 4 If the system still does not appear to be correcting properly review the Initial System Set up For additional troubleshooting tips refer to Chapter 9...

Страница 71: ...displayed on the screen 11 The target application rate must be between the maximum and minimum rate displayed Field Test 1 Drive at the target application speed with booms off to verify the SCS consol...

Страница 72: ...Chapter 8 64 SCS 4000 5000 Series Installation Operation Manual...

Страница 73: ...ery connections 5 Console displays flashing CAL each time the speed changes Check battery voltage and battery connections 6 Time function is inaccurate or drifting Verify console is connected to 12 V...

Страница 74: ...91 If pressure cannot be adjusted manually refer to problem 15 If problem persists return console to dealer for service 12 Cannot verify rate in manual operation or in auto Check cabling to motorized...

Страница 75: ...can then be resumed as normal Verify that CAN nodes and console are connected to the CANbus and that the cabling between them is connected and in tact Verify that terminators are placed at both ends...

Страница 76: ...t CANbus cabling from the console to the node is connected and in tact Move the node and node cable to a known good CAN outlet closer to the console take off another node or cable if necessary If mess...

Страница 77: ...e Flow Meter Cable section on page 70 Testing the Speed Sensor Cable 1 Press SPEED CAL and enter a value of 9999 as the speed cal 2 Press DISTANCE to monitor the SCS console s odometer while testing t...

Страница 78: ...cal 2 Press TOTAL VOLUME to monitor the total volume applied screen while testing this cable 3 Place boom and master switches to ON 4 Use a small jumper wire or paper clip to short the 2 o clock and...

Страница 79: ...he field computer 2 Any boom section or master switches if applicable and the INC DEC switch on the SCS console may be used normally while the SCS display should only be used for monitoring applicatio...

Страница 80: ...oller screen select the CAN option from the list and touch the OK button to accept the selection and return to the main screen Envizio Pro or Envizio Pro II To set up the Envizio Pro console for CAN p...

Страница 81: ...Manual No 016 0159 925 Rev F 73 Connecting an SCS Console to a Raven Field Computer FIGURE 1 SCS 4000 5000 Series Console with a Raven Field Computer...

Страница 82: ...Chapter 11 74 SCS 4000 5000 Series Installation Operation Manual Cruizer or Cruizer II FIGURE 2 SCS 4400 with Guidance System...

Страница 83: ...Manual No 016 0159 925 Rev F 75 Connecting an SCS Console to a Raven Field Computer FIGURE 3 SCS 4600 with Guidance System...

Страница 84: ...Chapter 11 76 SCS 4000 5000 Series Installation Operation Manual FIGURE 4 SCS 4400 Console with Cruizer II Console SmartSteer and AccuBoom...

Страница 85: ...ns freely If there is drag loosen hex stud on the bottom of turbine hub 1 16 turn until the turbine spins freely 8 If the turbine spins freely and cables have been checked per Testing the Flow Meter C...

Страница 86: ...the Meter Cal used to apply the known volume and VM the Volume that your SCS console measured and VA the predetermined volume applied For Example The SCS console displays a Total Volume of 260 984 wh...

Страница 87: ...ts 2 through 5 will be controlled in ratio to product 1 When in Ratio Rate mode pressing RATE CAL will display the RATIO RATE CAL and will be entered as follows Product 1 gal acre liter hectare if app...

Страница 88: ...will run When handgun is OFF the injection pump s will shut off The master switch overrides injection pump operation Note Determine pump setting for hand gun operation Pump setting may be different t...

Страница 89: ...on The Remote Switch option is only available for the SCS 4400 console FIGURE 1 Remote Switch Note When properly installed the remote switch is in parallel with the master switch therefore switching t...

Страница 90: ...Chapter 14 82 SCS 4000 5000 Series Installation Operation Manual...

Страница 91: ...cedure for the Raven SCS 4000 5000 Series consoles Do not connect the SCS console or null modem cable to the USB to Serial Adapter before completing the following procedure USB to Serial Adapter Prepa...

Страница 92: ...yed 7 Double click on the Ports COM LPT item in the available devices list to access the USB Serial Port item within the port devices 8 Double click on USB Serial Port to display the USB Serial Port P...

Страница 93: ...ndard serial cable will not work A USB serial adapter P N 524 0002 063 is required for computers without a serial port This part is available through your local Raven dealer or most electronics suppli...

Страница 94: ...the SCS console and prepare it to accept firmware updates a Press DATA MENU until the Console submenu is displayed b Press the UP DOWN arrow buttons to highlight PGM UPDATE and press ENTER A warning w...

Страница 95: ...not already have the ability to unzip a file a trial version of the WinZip software tool is available at www winzip com A free version of an unzip program is also available from the following web site...

Страница 96: ...er of the update file being sent to the console as well as the total number of lines to complete the update The update may take anywhere from 5 20 minutes depending upon your computer 10 Once the upda...

Страница 97: ...console to pass data through comm port See the Datalog options section in Chapter 7 Data Menu 3 Configure the RS 232C serial port to the following settings 9600 Baud Rate NO Parity 8 Data Bits 2 Stop...

Страница 98: ...boom_7_cal boom_8_cal boom_9_cal boom_10_cal speed_cal CR LF R114 C2 meter_1_cal meter_2_cal meter_3_cal meter_4_cal meter_5_cal spreader_constant_1 spreader_constant_2 spreader_constant_3 spreader_c...

Страница 99: ...ion string 164 are the last three digits of the SCS 4400 4600 program number and denotes the software revision letter Calibration Strings R164 C1 switch_byte_1 switch_byte_2 boom_1_cal boom_2_cal boom...

Страница 100: ...l_volume_5 field_volume_1 field_volume_2 field_volume_3 field_volume_4 field_volume_5 CR LF R164 D3 tank_1_volume tank_2_volume tank_3_volume tank_4_volume tank_5_volume miles km feet meters CR LF R16...

Страница 101: ...6 Console Submenu 45 Audible Alarm 45 Contrast 45 Data Lock 45 Days Wait 45 Display Smoothing 45 PGM REV Update 45 Ratio Rate 45 Time Month Day and Year 45 Zero Speed Shutoff 46 Data Logger 4400 and 4...

Страница 102: ...ote Computer to SCS Console 89 SCS 4000 4070 5000 Console to Remote Computer 90 SCS 4400 4600 Console to Remote Computer 91 System Components SCS 4000 5000 Control Systems 4 SCS 4070 Control Systems 4...

Страница 103: ...r s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries...

Страница 104: ...claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box...

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