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SCS 460

3 TIER DRIVER

INSTALLATION

AND

SERVICE MANUAL

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Содержание SCS 460

Страница 1: ...SCS 460 3 TIER DRIVER INSTALLATION AND SERVICE MANUAL...

Страница 2: ...trol Valve Check the rotor and inlet hub assembly in the Flow Meter frequently for worn parts Excessive wear can affect accuracy Do not attempt to modify or lengthen any of the three wire Speed Sensor...

Страница 3: ......

Страница 4: ...urchase to his distributor or to Raven for final approval WHAT WILL RAVEN INDUSTRIES DO When our inspection proves the warranty claim we will at our option repair or replace the defective part and pay...

Страница 5: ...Manual Rev A SCS 460 3 Tier Driver 02 02 016 0159 888...

Страница 6: ...TEST FEATURE 18 4 VOLUME MINUTE RATE FAULT 19 5 VOLUME AREA RATE ALARM 19 6 LOW TANK FAULT 19 7 AUTOMATIC RATE 19 8 CONTROL VALVE DELAY 19 9 ZERO SPEED SHUT OFF 20 10 DATA MENU 20 11 DECIMAL SHIFT 27...

Страница 7: ...ch 1 centimeter cm 0 393 inch 1 meter m 3 281 feet 1 kilometer km 0 621 mile 1 inch 25 4 millimeters 2 54 centimeters 1 mile 1 609 kilometers PRESSURE 1 psi 6 89 kPa 1 kPa 0 145 psi AREA 1 square mete...

Страница 8: ...lves Appropriate cabling is furnished for field installation The operator sets the target volume per area to be sprayed and the SCS 460 automatically maintains the flow regardless of vehicle speed or...

Страница 9: ...bottom of the radar See Figures 1 and 2 b The radar lens must be parallel to the ground from front to back Radar can be tilted out 0 15 degrees to provide more clearance and miss obstructions See Figu...

Страница 10: ...20 cm of straight hose on inlet of Flow Meter Bend radius of hose on outlet of Flow Meter should be gradual 4 Flow must be in direction of arrow on Flow Meter FIGURE 4 NOTE It is essential when using...

Страница 11: ...e Flow Control Cable and Boom Tier Driver Cable to the Driver Interface Box 3 Connect the Boom Tier Driver Cable terminals to the appropriate air valves as seen in Table 1 TABLE 1 BOOM TIER DRIVER CAB...

Страница 12: ...tery terminal See Figure 6 on page 8 DO NOT CONNECT RED AND WHITE WIRES TO THE STARTER Secure the battery wires with plastic cable ties DO NOT tie the battery wires close to the existing battery leads...

Страница 13: ...om Switchbox battery wires if the system is not used for an extended period i e two weeks With the POWER switch to OFF the system draws 25 milliamps of current to maintain information stored in Consol...

Страница 14: ...Applied FIELD VOLUME Volume Applied to Field DISTANCE Distance Traveled SPEED Speed of Vehicle VOLUME MIN Volume Per Minute DATA MENU Printer Option CALIBRATION KEYS Used to enter data into the Conso...

Страница 15: ...usted Applied Rate GPA x Band Width Spacing 20 x 14 7 GPA 40 200 x 40 80 lit ha 100 2 CALCULATING SPEED CAL Initial SPEED CAL is 598 152 when using the Raven radar Complete Steps 1 thru 6 to refine th...

Страница 16: ...5000 980 The number to enter for SPEED CAL is 631 155 5 Enter the number calculated for SPEED CAL 6 Recheck the new SPEED CAL derived in Step 5 by repeating Steps 2 thru 5 3 CALCULATING METER CAL The...

Страница 17: ...motor begins turning at a slower rate so as not to overshoot the desired rate Range 0 to 9 0 5 1 10 9 90 Dead Band Digit Allowable difference between target and actual application rate where rate cor...

Страница 18: ...GPA lit ha x MPH km h x inches cm 5 940 60 000 EXAMPLE 1 Application Pressure 30 PSI 2 Target Application Rate 20 GPA 3 Target Speed 5 2 MPH 4 Nozzle Spacing 20 inches GPM 20 GPA x 5 2 MPH x 20 inche...

Страница 19: ...the number you wish to enter i e 2 1 2 3 The numbers will be displayed as they are entered Complete the entry by again de pressing the ENTER key 1 INITIAL CONSOLE PROGRAMMING When Console power is tur...

Страница 20: ...LUME PER HECTARE b Depressing momentarily steps the display from SI VOLUME PER HECTARE to TU VOLUME PER 1000 SQ FT c Depressing momentarily steps the display from TU VOLUME PER 1000 SQ FT to US VOLUME...

Страница 21: ...EED CAL calibration number in 9 Enter METER CAL calibration number in 10 Enter appropriate VALVE CAL calibration number 2123 743 or 43 in 11 Enter the target RATE 1 GPA lit ha GPK in 12 Enter the targ...

Страница 22: ...Y MONTH and TIME 3 Enter TIME a Select TIME b Enter TIME when display shows RATE 0 0 TIME 0 00 NOTE This is a 24 hour clock Therefore all time after 12 59 p m add 12 hours Thus 8 30 a m is entered as...

Страница 23: ...s 7 To display VOL MIN momentarily depress 8 To display AREA HOUR momentarily depress This is an actual calculation of AREA HOUR at the present speed you are going It is not an average over a period o...

Страница 24: ...e by 1 0 Enter a value of 1 0 for RATE When in RATE 1 or RATE 2 each time the INC DEC switch is positioned to INC the RATE CAL for that rate will increase by 1 0 Likewise when positioned to DEC the RA...

Страница 25: ...Tank Fault DISPLAY SMOOTHING ON Turns display smoothing ON or OFF Selecting display smoothing ON means the window displays target rate when actual rate is within 10 of target rate RATE CHANGE ALARM ON...

Страница 26: ...frequency of the PWM type valve being used default is 122 Hz TIER AUTO Selectable between automatic and manual tier control MINIMUM SYSTEM PRESSURE 20 Used in automatic tier control mode Allows user...

Страница 27: ...ected Data Menu features EXAMPLE Display will display options by name and default setting Depressing this key after selecting DATA MENU increments up through desired features EXAMPLE PRINT FIELD BEGIN...

Страница 28: ...b Enter the GPS file number c Momentarily depress to advance to GPS OPTIONS 7 GPS OPTIONS a GPS is inactive when the display shows GPS INACTIVE The GPS features are explained further in the GRID APPLI...

Страница 29: ...ns DATA LOGGER is enabled 13 PRESSURE CALIBRATION OF THE PRESSURE TRANSDUCER Used to set the zero point of the pressure transducer for pressure display a Display will show PRESS ENTER TO CAL PRESSURE...

Страница 30: ...C DEC switch to decrease until motor stops Increase the number displaced until motor runs then enter a number of 10 less c Hold INC DEC switch to decrease If motor does not stop lower offset number by...

Страница 31: ...DATA LOCK CODE If code is correct E will appear Now enter data normally The data lock may be cleared by entering 0 or by resetting the console To reset the console place power ON OFF switch to OFF dep...

Страница 32: ...IFT SHIFT UNSHIFT SHIFT RATE DISPLAY 000 0 00 00 0000 000 0 00 00 00 00 RATE 1 CAL 000 0 00 00 0000 000 0 00 00 00 00 RATE 2 CAL 000 0 00 00 0000 000 0 00 00 00 00 TANK VOLUME 0000 000 0 0000 000 0 00...

Страница 33: ...oceed with Step 8 If positive displacement pump is used set pressure relief valve PRV to 65 PSI 450 kPa 8 Verify that boom valves operate and that no nozzles are plugged by operating the BOOM ON OFF s...

Страница 34: ...the area totalizer 6 Verify area covered and volume used PREVENTIVE MAINTENANCE Preventive maintenance is most important to assure long life of the system The following maintenance procedures should...

Страница 35: ...e connector and plug on back of Console for loose pins 2 Clean pins and sockets on Speed Sensor cable connectors 3 If no extension cable is used replace Speed Sensor Switch Assembly 4 If Speed Sensor...

Страница 36: ...ansducer Assembly 2 Check Speedometer Cable Adapter Key and Transducer Assembly for proper connections and engagement 3 Check for kinks or sharp bends in speedometer cable 4 Replace Speedometer Transd...

Страница 37: ...r and same orifice size See Page 13 of Installation Manual 1 Check Flow Meter Cable for breaks and shorts See Appendix 5 for test procedure 2 Check internals of Flow Meter clean and adjust See Appendi...

Страница 38: ...e mounted in alternating red black order 4 Mount switch assembly to stationary column with the hardware provided See below The switch assembly need not pivot with the wheel 5 Position switch assembly...

Страница 39: ...between each set of drilled holes must be equal within 1 8 3 mm to ensure accuracy of system RIMS WITH SIX HOLE STUD PATTERN Locate the center of the holes to be drilled by using the rim webbing as a...

Страница 40: ...onsole MEASURE CAREFULLY Be sure tire is properly inflated before measuring Measure tire in type of soil in which you will be spraying Circumference of tire will vary when measured in soft soil versus...

Страница 41: ...l into engine compartment 2 Install adapter and key on speedometer cable and connect to Transducer Assembly Some units do not use adapter and key 3 Connect Extension Cable to Transducer Assembly 4 Pus...

Страница 42: ...iply the SPEED CAL by the target distance reading then divide the sum by the actual value in DISTANCE display This will give you the corrected value to enter for SPEED CAL You must round off to the ne...

Страница 43: ...tly into the Console In SELF TEST mode enter the normal sprayer operating speed Under DATE MENU verify tier control is in manual mode TIER MAN and all 3 tiers are on 5 With pump not running fully open...

Страница 44: ...pressure Minimum pressure should be approximately one half the normal spraying pressure EXAMPLE If normal spraying pressure is 30 psi 210 kPa set minimum pressure at approximately 15 psi 105 kPa 15 Ve...

Страница 45: ...iscomplete re entercorrectSPEEDCALnumberbeforeapplication APPENDIX 4 PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES Verify that the Console is in the SP1 Speed Sensor mode while testing the cable Dis...

Страница 46: ...oes not increase remove the section of cable and repeat test at connector next closest to Console Replace defective cable as required 6 Perform above voltage checks 7 If all cables test good replace F...

Страница 47: ...d spin turbine The turbine should spin freely with very little drag inside the turbine hub 5 If transducer assembly is replaced or if turbine stud is adjusted or replaced verify the turbine fit before...

Страница 48: ...VOLUME display before retesting NOTE For greatest precision set METER CAL to 100 and pump 100 gallons 378 liters of water 8 To verify Flow Meter calibration fill applicator tank with a predetermined a...

Страница 49: ...3 2 RXD 2 3 GND 5 7 2 Changing RATE 1 CAL by remote computer a Configuration of RS 232C serial port 1200 or 9600 Baud Rate NO Parity 8 Data Bits 2 Stop Bits b Data stream to Raven Console EXAMPLE Cha...

Страница 50: ...ation Strings R124F C1 switch_byte_1 switch_byte_2 boom_1_cal boom_2_cal boom_3_cal boom_4_cal boom_5_cal boom_6_cal speed_cal CR LF R124F C2 meter_cal CR LF R124F C3 valve_cal rate_1_cal rate_2_cal C...

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