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5-3 List of Vulnerable Parts

Part name

QTY

Remarks

Carburetor components

Common failure

Hand starting components

Starting guy wire

Spark plug

Air filter element

Governor gear assembly

Governor bonnet

Air intake gasket

Carburetor seal gasket

Air filter gasket

Seal gasket of cylinder head cover

Seal gasket of cylinder head

Oil seal

Seal gasket of crankcase

Exhaust port seal gasket

Ignition coil

Major failure

Piston

Ring 1

Ring 2

Oil ring assembly

Connecting rod

Crankshaft component

Intake valve

Exhaust valve

Oil shield

Deep groove ball bearing

Oil sensor

Crankcase body assembly

Bad shipping

Oil dipstick assembly

Air guide cover

Voltage regulator

Common failure

Motor component

Major failure

Switch assembly

Muffler parts

Fuel tank

Bad shipping

Fuel tank cap

Muffler housing

Side shield of muffler

Chassis component

Control Panel Assembly

Содержание R1000I

Страница 1: ...R1000I Maintenance Manual Chongqing RATO Technology Co Ltd...

Страница 2: ...is equipment can refer to this Manual at any time This Manual describes correct methods to service this equipment Our Company shall not bear liability for neither personal injury nor equipment damage...

Страница 3: ...e decal of the generator with the symbol preceding each one Details are as follows If you do not follow the instructions you will be seriously injured Failure to follow instructions will most likely r...

Страница 4: ...onents of general purpose generator Control panel Right appearance cover plate Cover gasket of air filter housing Left appearance cover plate Side shield of muffler Starting rope handle Fuel tank cap...

Страница 5: ...hr 3 5 Engine oil capacity L 0 28 Generator Voltage DC V 5 Current DC A 1 2 Rated frequency Hz 50HZ Rated voltage V 230V Rated output power kW 1 0 Maximum output power kW 1 1 Generator set Length mm 3...

Страница 6: ......

Страница 7: ...ring Piston ring sets close gap Ring 1 Ring 2 0 015 0 05 0 1 0 25 0 1 0 25 0 12 0 55 0 55 Connecting rod I D of small end I D of big end Oil clearance of bigger end Clearance of big end side 10 017 10...

Страница 8: ...Spark plug Clearance 0 6 0 8 Spark plug cap resistance 10k...

Страница 9: ...1 4 size 327 336 306...

Страница 10: ...tion The maintenance schedule is as follows Regular maintenance schedule Every time of use 20h or in the first month of initial use 3 50h or every 3 months 3 100h or every 6 months 3 300h or every yea...

Страница 11: ...cancer Although this is not inevitable it is still recommended to avoid direct contact as far as possible wash up the contacted skin with soap and water immediately and thoroughly upon such contact Fr...

Страница 12: ...filter element may cause fire or explosion Use soapy water or a nonflammable solvent Open the cover of air filter housing Inspect air filter element to ensure it is in good condition and clean If the...

Страница 13: ...he gap is too large or gently pry the electrode up with a slotted screwdriver when the gap is too small 1 Inspect whether the gasket of spark plug is in good condition 2 Mount the spark plug and tight...

Страница 14: ...it in emergency and operate all the control components Be sure to conduct regular maintenance and timely eliminate the faults found it s prohibited continuing to run the generator after faults happen...

Страница 15: ...es 3 times once again after an interval of 3s which indicates that inverter temperature is height and the has no output Green light is off red light flashes 5 times and then flashes 5 times again afte...

Страница 16: ...erating abnormal sound Voltage too high or too low Appearance parts No output Socket without output No DC output Frame Magneto Whole machine problem Control panel Dynamical problem Power Maintenanc e...

Страница 17: ...ools Tool Designation Model Use Position T sleeve 5mm 12mm Screwdriver Flat and cross clamp forceps nose plier and Thumb forceps Hammer Vernier caliper 100MM Inside micrometer 100MM Outside micrometer...

Страница 18: ...3 4 Disassembly 3 4 1 Disassembly graph Muffler Frame Engine Magneto Hand starting components Control panel Inverter Chassis Damping Pad...

Страница 19: ...t whether the vent hole of fuel tank cover is clogged Whether the fuel filter is blocked or damaged Whether the fuel hose is aged and cracked If there is any problem replace in time before the Assembl...

Страница 20: ...ar gloves when operating Air filter element Air filter housing cover Magneto stator assembly Hexagon flange bolt M5 28 Magneto Rotor Shell Assembly Hexagon nut with flange Impeller Hexagon flange bolt...

Страница 21: ...en pull the other end from the pull rope hole of the pull rope tray Wear some And then coil guy wire disc in counterclockwise direction for five circles Pass the starting pull rope through the hole of...

Страница 22: ...Brown brown 7 75 0 8 Brown brown 7 75 0 8 2 DC winding Blue blue 0 16 0 02 3 Control Winding White white 0 83 0 1 4 Ignition winding Red black 1 90 0 20 5 Stepper motor Red yellow 80 5 Red orange 80...

Страница 23: ...4 3 Control Panel Air Filter Hexagon flange bolt M5 35 Inverter Clip nut Control Panel Assembly...

Страница 24: ...rent from the model shown in the figure above Please do not disassemble it carelessly It can be confirmed with Electric Schematic Diagram in attached page If it still unable to be matched please conta...

Страница 25: ...nector if the voltage is zero or less than 150V it checks whether the engine speed is normal and the output voltage of this winding of the motor is too low 3 Output short circuit green light off red l...

Страница 26: ...generator again press the DC switch to the ON position Check the continuity between the DC circuit breaker terminals with a multimeter The circuit breaker button should be turned on when pressed 6 DC...

Страница 27: ...mbly optional Insert the screwdriver into the slot as shown below and press down gently Rotate the fuse cover counterclockwise as shown below When the rotation reaches the limit the fuse will pop up n...

Страница 28: ...lease replace the switch Assembly Gasoline engine switch Remove the wire of switch terminal to test the resistance of various terminals by ohmmeter as shown in the figure Breaker Protector When the pr...

Страница 29: ...rness from the panel rectifier bridge and frequency converter Check the insulation of the wire for obvious damage If it is damaged replace the harness Check the conductivity of each wire with an ohmme...

Страница 30: ...tem work better we shall generally remove carbon deposition in the muffler When removing carbon deposition inside the muffler a plastic hammer can be used to lightly hit and compressed air can be used...

Страница 31: ...ack connecting pipe Chassis component Chassis compone nt Power fixing bottom plate Right appearance cover plate Rack mount Cushioning rubber pad support Left appearance cover plate Hexagon flange bolt...

Страница 32: ...et Carbur etor Air filter gasket Choke valve bracket Mounting bracket for stepping motor Screw M5 12 2 Torque 1 5 2 5N m Cable stayed plate Speed stepping motor Screw M3 5 2 Torque 1 1 5 N m Stepping...

Страница 33: ...ompressed air Assembling Use compressed air before installation The bottom removes dirt from the path Main metering jet Float Assembling Check if the float activity is free after installation Main noz...

Страница 34: ...lightly lubricate the O ring so that it can be fitted into the carburetor easily 2 Speed stepping motor Check the resistance on the 2 diagonal line in the stepping motor socket and the resistance shal...

Страница 35: ...over Stud bolt Stud bolt Assembling The carbon deposit in the combustion chamber should be removed before installation and the valve seat seal should be inspected before installation The cylinder head...

Страница 36: ...Valve spring Assembling It should be confirmed whether the cone surface is defective or not and then the installation is performed Intake valve Assembling The valve shall not be confused Be careful w...

Страница 37: ...er of valve stem with a micrometer if the diameter is lower than the standard or exceeds maintenance limit or there is any visible ablation or crack on valve surface by naked eye it shall be replaced...

Страница 38: ...ling The Mark points to the tappet hole Connecting rod Assembling Before assembly the inner side of the connecting rod shall be coated with machine oil layer Assembling When assembling pre tighten fir...

Страница 39: ...der and the diameter of piston skirt is the piston cylinder gap When inspecting put the piston upside down in the cylinder put the thickness gauge of suitable thickness between the pressure bearing fa...

Страница 40: ...nufacturer s mark facing up Be careful not to confuse the first ring with the second ring the first ring has chrome plating Make sure that the piston ring moves freely after installation Keep the open...

Страница 41: ...tenance limit replace the connecting rod Standard Use limit See Table 1 3 See Table 1 3 Connecting rod cover Align connecting rod with the edge of the connecting rod cover when installing Big end clea...

Страница 42: ...dimension is less than the service limit Standard Maintenance limit Intake lift range of the camshaft See Table 1 3 See Table 1 3 Exhaust lift range of the camshaft See Table 1 3 See Table 1 3 Inspect...

Страница 43: ...re that there is a more consistent meshing surface Air valve O D of valve tappet rod Inspect O D of valve tappet rod by micrometer If the diameter is below the standard or exceeds maintenance limit or...

Страница 44: ...gram Integrated ignitor Inverter Spark plug Commutating and voltage stabilizing module Throttle stepping motor Control panel Engine Main winding 1 Winding of inverter power supply DC winding Power sup...

Страница 45: ...gasket of crankcase 1 Exhaust port seal gasket 1 Ignition coil 1 Major failure Piston 1 Ring 1 1 Ring 2 1 Oil ring assembly 1 Connecting rod 1 Crankshaft component 1 Intake valve 1 Exhaust valve 1 Oi...

Страница 46: ...olts nuts 4 5 6 6 mm bolts nuts 8 12 8 mm bolts nuts 18 25 10 mm bolts nuts 29 34 12 mm bolts nuts 49 59 4mm Screw 1 5 2 6 5mm Screw 3 5 5 6mm Screw 7 11 5mm Flange Bolt 3 6 6 9 6mm Screw 7 11 5mm Fla...

Страница 47: ...Co Ltd Add Block B Shuangfu Industrial Park Jiangjin District Chongqing China Service hotline 400 681 9981 Fax 023 85553450 Postcode 402247 URL www rato cc E mail ratoservice rato cc service advisory...

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