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V03 EN, Fundamentals

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General hints:

Isolate the appliance from mains supply before opening the appliance

When working with chemicals, i.e. aggressive cleaning materials

always wear protective clothing, goggles and gloves!

After maintenance / repair the appliance must be checked for electric

safety in accordance with your national, state and local requirements!

Whenever working on any gas component like:

Gas valve, gas blower and / or changing connected type of gas a detailed

ﬂue gas analysis MUST be done using adequate CO and CO2

measuring equipment! This shall ONLY be done by trained technicians!

Always check appliance for possible gas leakages!

Содержание SCC CM

Страница 1: ...Training manual Fundamentals SCC Line SelfCooking Center Combi Master...

Страница 2: ...fter maintenance repair the appliance must be checked for electric safety in accordance with your national state and local requirements Whenever working on any gas component like Gas valve gas blower...

Страница 3: ...des 17 Fan motor 18 Bus control data line 19 Control of basic functions 20 Structure of Combi Steamer Basic function SolidStateRelay SSR internal design Test 21 SSR 100 50 power at 3NAC 400V 22 SSR 10...

Страница 4: ...ull automatic self clean system 2004 Invention of the rst SelfCooking Center of the world 2005 Invention of the rst VarioCooking Center of the world by our daughter company FRIMA Cooking roasting fryi...

Страница 5: ...C12C95101234 10 1995 05 1997 CPC Line ClimaPlus Combi CD CM CPC CPC ClimaPlus control E11CA97051234 05 1997 02 1999 CM Gas CPC Gas G11CA97101234 10 1997 02 1999 CPC New humidity control E11CB990212345...

Страница 6: ...anJet CDS D Motor control 03 2003 07 Juli 4 digit number until 12 1998 7 digit number from 01 1999 C Line Unit size Model Year Month Serial number 61 6x1 1GN 11 10x1 1GN 12 10x2 1GN 21 20x1 1GN 22 20x...

Страница 7: ...7 V03 EN Fundamentals Control panel Layout SCC Line CPC Line C Line Classic Line CM SCC...

Страница 8: ...fCooking Center 6 x 1 1 GN SelfCooking Center 6 x 2 1 GN SelfCooking Center 6 x 1 1 GN on 10 x 1 1GN as Combi Duo SelfCooking Center 6 x 2 1 GN on 10 x 2 1GN as Combi Duo SelfCooking Center 20 x 1 1 G...

Страница 9: ...Quenching sensor Quenching box Emergency drain Door contact switch DCS Cabinet sensor Safety temperature limiter STL Core temperature sensor CT Safety temper ature limiter STL Steam heating element H...

Страница 10: ...EN Fundamentals 10 STL SG STL Cabinet Thermocouple SG Level electrode Localisation of parts Solenoid valve single SC Pump Thermocouple quenching Main contactor Net lter SSR Quenching blue Filling gre...

Страница 11: ...tals Buzzer Poti CT timer Trafo Operator pcb Door contact switch Localisation of parts Reset button STL cabinet STL steam generator Wiring diagram from 08 2010 behind left side panel Fuses Hand shower...

Страница 12: ...V03 EN Fundamentals 12 Localisation of parts STL cabinet Thermo couple cabinet Steam inlet pipe Fan wheel Hot air heating element...

Страница 13: ...though the level electrode is scaled These side electrodes compensate the build up of scale CM Permanent water level control Maximum continous steam time 2 Minutes Property of connected water Conduct...

Страница 14: ...and 2 the temperature of the thermocouple steam generator must be below 65 C 149 F and 3 the temperature of the thermocouple interior cabinet must be below 70 C 158 F and 4 the unit is switched ON In...

Страница 15: ...N Fundamentals 1l 1700l Steam approx 1700l Steam 1l Water Expansion through heat energy Volume reduction through quenching E E 1dm3 30 C E 300 C 2dm3 Steam Hot air volume Water cold water Water Steam...

Страница 16: ...so ll quenching chamber 3 After reaching quenching temperature B2 quenching solenoid Y2 will be activated Depending on the frequency of temperature raise of the quenching sensor B2 the duration of the...

Страница 17: ...ontrols steam heating Hot air heating has priority over steam heating F Finishing 30 300 C Cabinet sensor B1 controls hot air heating Quenching sensor B2 controls steam heating Alternating heating wit...

Страница 18: ...hallsensor Check for motor blockage or change motor 2x Voltage too low on motor pcb Check supply voltage or change motor 3x Voltage too high on motor pcb Check supply voltage or change motor 4x rpm me...

Страница 19: ...s If two ignition boxes respectively two motors are installed in a unit the identical parts must have different addresses These different addresses are generated by setting a jumper in the correspond...

Страница 20: ...c Signal input to PCB via BUS from Ignition Box GAS monitoring electrode GAS RPM gas blower RPM Fan motor via BUS PCB Gas Ignition box 1 230V components Transformer Water Solenoid Pump Cooling fan etc...

Страница 21: ...l SSR Test Unit is switched ON and cabinet door is open L1 L2 400V SolidStateRelay SSR internal design Test A1 B1 B2 A2 A B A1 B1 A2 Steam Dampf A1 B1 B2 Hot Air Hei luft 12V DC 0V DC A1 B1 A2 12V DC...

Страница 22: ...and Star connection 3 N AC 400 480V Steam generator high limit 160 C Thermocouple B5 A1 B1 B2 A2 A B A1 B1 A2 Steam Dampf A1 B1 B2 Hot Air Hei luft A1 B1 B2 A2 A B L3 L2 L1 P C B 12V DC 0V DC Violet O...

Страница 23: ...nd Delta connection 3AC 200 240V Steam generator high limit 160 C Thermocouple B5 A1 B1 B2 A2 A B A1 B1 A2 Steam Dampf A1 B1 B2 Hot Air Hei luft A1 B1 B2 A2 A B L3 L2 L1 P C B Violet Orange Black Viol...

Страница 24: ...of bicarbonate HCO3 and carbonate CO3 ions in the water Temporary water hardness Forms sediments when boiled Non carbonat hardness NKH Calcium and Magnesum ions in the water permanent water hardness w...

Страница 25: ...ater an active carbon lter should be installed to avoid corrosive radicals when chlorine is heated up D If the water is soiled with sand iron particles or suspended matters a particle lter with 5 15 m...

Страница 26: ...ntrol 68 61 101 Electric Combi Duo 2 UltraVent BUS control from 11 2006 70 61 101 Gas 72 62 102 Electric 73 201 Electric 74 61 101 Electric Version US Can 1 Relais control box inside Ultravent no Bus...

Страница 27: ...probe is nished and stops only when the cooking process is de selected or the unit is switched OFF From version 03 01 01 Ultravent light will be ON only after selecting a cooking process Fan motor st...

Страница 28: ...relay M1 Fan motor S1 Mode switch S4 Charcoal filter switch 1 S5 Charcoal filter switch 2 S6 Pressure sensor filter T1 Transformer 115V 24V T2 Transformer 115V 24V Y1 Magnet 11 12 14 14 11 S6 1 2 T2...

Страница 29: ...Size 101 on Size 62 Size 101 on Size 62 All combinations can be constructed on 3 different base frames Movable front back on 40mm rollers 1 On castors 2 xed 2 swivel 2 On 150mm legs 3 The different co...

Страница 30: ...er consumption Should the amp draw exceed a set maximum the power supply company will charge a higher permium per KWh In order to avoid this current peak a surveyance system like Sicotronic is connect...

Страница 31: ...31 V03 EN Fundamentals...

Страница 32: ...could arise in following situations a Installation e g insuf cient electrical coverage gas point contrary to regulations b The methods applied by the user of the appliance e g blockage of the necessar...

Страница 33: ...ssories Type Serial no other markings Date time when fault occurred Installation date Date fault settled Description of fault if nec diagrams surrounding conditions installation room photos in the cas...

Страница 34: ...e des Rational Service Partners Name des Technikers der die Meldung gemacht hat Fault description Fehlerbeschreibung Fault remedy if repaired service parts used exchanged Fehlerbehebung falls erfolgre...

Страница 35: ...ranty also excludes any claims if the unit in question was serviced by any other than approved RATIONAL technicians and or parts other than original RATIONAL spare parts have been used in re pair of t...

Страница 36: ...rvice part Return Parts Return parts deliveries have to be announced to RATIONAL in advance Freight charges for Return parts will pay by Rational A packing list is required for customs clearance The r...

Страница 37: ...Part return To be completed by Rational Damage code Cause code for main Part Reason Error description Date of repair reaction time Unit Warranty No Part number Piece Part number Date unit installed S...

Страница 38: ...V03 EN Fundamentals 38...

Страница 39: ...39 V03 EN Fundamentals...

Страница 40: ...rational online com web http service rational online com Service Parts Fax 49 0 8191 327408 e mail rational ersatzteile rational online com Chef Line Phone 49 0 8191 327300 Please note that any techn...

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