Ransomes ZE Series, Руководство по безопасности, эксплуатации и техническому обслуживанию

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RANSOMES COMMANDER 3520
SAFETY AND OPERATORS MANUAL
1 CONTENTS
CONTENTS PAGE
2 INTRODUCTION
2.1 IMPORTANT .............................................................. 2
2.2 PRODUCT IDENTIFICATION ...................................... 2
2.3 GUIDELINES FOR THE DISPOSAL OF SCRAP
PRODUCTS ............................................................... 2
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS ..................................... 4
3.2 SAFETY SIGNS .......................................................... 4
3.3 STARTING THE ENGINE ............................................. 4
3.4 DRIVING THE MACHINE ............................................ 4
3.5 TRANSPORTING ........................................................ 4
3.6 LEAVING THE DRIVING POSITION ............................ 5
3.7 SLOPES ..................................................................... 5
3.8 BLOCKED CUTTING CYLINDERS .............................. 5
3.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE ......................................................... 5
4 SPECIFICATIONS
4.1 ENGINE SPECIFICATION ............................................ 7
4.2 MACHINE SPECIFICATION ........................................ 7
4.3 DIMENSIONS ............................................................. 7
4.4 VIBRATION LEVEL .................................................... 7
4.5 SLOPES ..................................................................... 7
4.6 RECOMMENDED LUBRICANTS ................................. 7
4.7 CUTTING PERFORMANCE ......................................... 8
4.8 CUTTING PERFORMANCE (AREA) ............................ 8
4.9 CONFORMITY CERTIFICATES .................................. 9
5 DECALS ................................................................... 11
5.1 SAFETY DECALS ..................................................... 11
5.2 INSTRUCTION DECALS ............................................ 11
6 CONTROLS
6.1 THROTTLE CONTROL LEVER .................................. 12
6.2 STARTER SWITCH ................................................... 12
6.3 CUTTING CIRCUIT PRESSURE ................................. 12
6.4 FORWARD/REVERSE PEDAL ................................... 13
6.5 TRANSPORT/WORK SPEED CONTROL .................... 13
6.6 PARKING BRAKE ...................................................... 13
6.7 FORWARD/REVERSE CUTTING CYLINDER LEVER ... 13
6.8 VARIABLE CYLINDER SPEED ................................... 14
6.9 HYDRAULIC LIFT LEVERS ...................................... 14
6.10 UNIT COUNTERBALANCE CONTROL ...................... 14
6.11 SINGLE WING UNIT DRIVE LEVER ............................ 15
6.12 BRAKE RELEASE VALVE .......................................... 15
6.13 FREEWHEEL CONTROL ............................................ 15
6.14 SAFETY CATCHES ................................................... 16
6.15 LIGHTING CONTROLS ............................................. 17
6.16 STEERING WHEEL RAKE ADJUSTMENT .................. 18
6.17 MULTI-FUNCTION GAUGE ........................................ 19
6.17A MULTI-FUNCTION LCD DISPLAY ............................ 19
6.18
AUTOMOTIVE FUNCTIONS ...................................... 21
6.18A GAUGES ................................................................... 22
6.19
4WD REVERSE .......................................................... 22
7 OPERATION
7.1 DAILY INSPECTION .................................................. 23
7.2 OPERATOR PRESENCE AND SAFETY INTERLOCK
SYSTEM ................................................................... 24
7.3 OPERATING PROCEDURE ......................................... 25
7.4 OPERATION OF THE MACHINE ................................ 25
7.5 TO START THE ENGINE ............................................ 26
7.6 TO STOP THE ENGINE .............................................. 26
7.7 TO REVERSE ............................................................ 29
7.8 TRANSPORTING ....................................................... 29
7.9 CUTTING .................................................................. 29
7.10 IMPORTANT NOTE DO NOT TOW THE MACHINE .... 30
8 MAINTENANCE & LUBRICATION
8.1 MAINTENANCE & LUBRICATION CHART ................. 31
8.2 MACHINE: LUBRICATE THE FOLLOWING POINTS .. 32
8.3 MACHINE: EVERY 600 WORKING HOURS. ................ 33
8.4 HYDRAULIC TEST PORTS ........................................ 34
8.5 ENGINE : EVERY 100 HRS ......................................... 35
8.6 ENGINE : EVERY 400 HRS ......................................... 35
8.7 MACHINE MAINTENANCE ........................................ 36
8.8 END OF SEASON OR WHEN REQUIRED ..................... 37
9 ADJUSTMENTS
9.1 FAN BELT TENSION .................................................. 38
9.2 DIVERTER VALVE OPERATING MECHANISM .......... 38
9.3 THROTTLE LINKAGE ADJUSTMENT ........................ 38
9.4 REAR WHEEL SETTING ............................................ 39
9.5 BACKLAPPING ........................................................ 39
9.6 SPEED LIMITER ........................................................ 39
9.7 CUTTING UNIT ......................................................... 40
9.8 GENERAL INSTRUCTIONS FOR GRAMMER SEATS . 41
9.9 SEAT (GS85/90) ....................................................... 43
9.10 AIR SUSPENSION SEAT (GRAMMER MSG75 -521) .. 44
9.10.1 WEIGHT ADJUSTMENT ............................................ 44
9.10.2 FORE/AFT ADJUSTMENT ......................................... 44
9.10.4 SEAT HEATER ........................................................... 45
9.10.5 LUMBAR SUPPORT ................................................. 45
9.10.3 BACKREST EXTENSION ........................................... 45
9.10.6 ARMRESTS .............................................................. 46
9.10.7 ARMREST ADJUSTMENT ........................................ 46
9.10.8 BACKREST ADJUSTMENT ....................................... 46
9.10.9 MAINTENANCE ........................................................ 47
10 TROUBLESHOOTING
10.1 GENERAL ................................................................. 49
11 SCHEMATICS
11.1 HYDRAULIC CIRCUIT ............................................... 50
11.2 ELECTRICAL CIRCUIT ENGINE AND SAFETY
(ANALOGUE DISPLAY MODEL) ............................... 52
11.3 ELECTRICAL CIRCUIT LIGHTING
(ANALOGUE DISPLAY MODEL) .............................. 54
11.4 ELECTRICAL SYSTEM FUSES & RELAYS
(ANALOGUE DISPLAY MODEL) ............................... 56
11.5 ELECTRICAL INSTRUMENT PANEL
(LCD DISPLAY MODEL) ........................................... 58
11.6 ELECTRICAL CIRCUIT MAIN
(LCD DISPLAY MODEL) ........................................... 60
11.7 ELECTRICAL CIRCUIT FUSES & RELAYS
(LCD DISPLAY MODEL) ........................................... 62
12.1 TORQUES ................................................................. 64
13 GUARANTEE / SALES & SERVICE ............................ 65
CONTENTS PAGE