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Steering

For complete installation and troubleshooting information, please
refer to your SeaStar installation instructions, Book 1.1 (Part #
296784).

SEAL REPLACEMENT KIT (PART # HS5157) FOR: 

FRONT MOUNT CYLINDER (PART # HC5345)

Item

Part #

Quantity

Description

1

797021

2

Seal Gland Only

2

745920

1

Seal Gland Assembly Guide Tool

3

745525

1

Pin Wrench Only

4

828980

1

Bleeder Fitting

5

600601

1

Elbow Fitting

SEAL KIT # HS5157

1

797021 

2

Seal Gland Only

2

745920

1

Seal Gland Assembly Guide Tool

3

745525 

1

Pin Wrench Only

30

Содержание 168

Страница 1: ...nce even easier Additionally it provides important information essential for safe and pleasant boat operation Please take the time to study this manual along with your engine and equipment manuals before operating your boat Should you have questions visit with your Ranger dealer or contact us at Ranger Boats P O Box 179 Flippin AR 72634 870 453 2222 rangerboats com We encourage you to make safety ...

Страница 2: ...aviolet rays of sunlight as well as from road film rain and dirt abrasion while trailering The cover also protects your accessory equipment and fishing tackle from prying eyes and helps to guard against pilferage Familiarize yourself with the instruments and indicators used with all installed equipment Factory equipment manuals are included to assist you to properly operate your trolling motor dep...

Страница 3: ...nto the front deck receptacle If your boat has an optional deck extension and power pedestals remove the lid in the deck extension and secure the pedestal in the receptacle provided in the floor If the optional deck extension does not have a removable lid store your seat securely in the floor of the boat This will provide for an unobstructed view while driving The power pedestal should be pushed d...

Страница 4: ...ice chests rearward or toward the front can greatly effect boat performance and handling When beginning a turn with the engine trimmed in the higher positions the trim switch should be pressed to LOWER the engine further into the water just prior to and during the turning of the steering wheel Practice and experience will determine just how far down you will need to trim for safely handling a turn...

Страница 5: ... engine and set parking brake Remove the drain plug open and drain the livewell systems and stow all loose equipment We recommend that you install a transom saver or engine support brace between the trailer frame and the lower unit of your engine to prevent damage to your transom while the boat is in transit For the most possible boating and fishing enjoyment familiarize yourself completely with y...

Страница 6: ...city one third of the fuel to go one third to come back and one third to reserve GOOD BOAT KEEPING A clean boat is a safer boat Take care to see that rods lures nets gaffs and other potentially harmful gear are properly stowed so that it cannot blow or move around while the boat is underway Perform all maintenance and safety checks regularly Secure all icebox or cooler lids and place any trash or ...

Страница 7: ...ssengers ventilate the boat by opening the side curtains or forward hatch to remove the fumes and immediately seek medical attention Carbon monoxide can be drawn into the cockpit area over the stern of the boat When operating the engine ventilate the cockpit area by removing side curtains or opening forward hatches to allow fresh air to flow though Do not operate the engine if your boat is moored ...

Страница 8: ...0 Your Power Pedestals 32 Key Locks Carpet and Upholstery 34 Cleaning Marine Vinyl 35 36 Adding Accessories To Your Boat 37 Hook Up of Trolling Motor Leads 38 Wiring Diagrams 39 48 Electrical System 49 Fuse Panel Information 49 Fisherman Series 50 Saltwater Series 53 Z Comanche 55 Federal Requirements for Recreational Boats 59 Boat Data Owner s Information 61 Y O U R R A N G E R T R A I L T R A I ...

Страница 9: ...epartment for any additional information IMPORTANT Your Ranger Dealer s Responsibilities Generally it is the dealer s responsibility to the customer to make sure that the boat has been equipped as ordered with a properly installed and functioning engine that is within the horsepower rating specified for that model boat The dealer should see that the engine is outfitted with the proper propeller fo...

Страница 10: ... owner operator s responsibility to return the unit to the Ranger dealer for a periodic checkup The owner operator is responsible for the correct operation of the boat and for the safety of its occupants Be sure that all operators read this manual before attempting to operate the boat Your passengers should be shown the location and use of all emergency equipment and one passenger should be instru...

Страница 11: ...gine emergency stop switch can lead to property damage injury or death of the boat operator or passenger s or other whether within the boat or outside the boat WARNING WARNING The boat operator should insure that the lanyard connection to the emergency stop switch is of ample length to insure that the inadvertent activation of the switch is not likely Accidental triggering of the emergency stop sw...

Страница 12: ...resulting from leaking fuel Inspect system for leaks at least once a year WARNING Avoid serious injury or death from fire explosion or electrical shock Ensure power is turned off before connecting to anAC source Make connection in an open atmosphere free of explosive fumes Makeconnectioninasecuremanner that will avoid contact with the water WARNING WARNING SUDDEN TURNS ABOVE 30 MPH MAY CAUSE LOSS ...

Страница 13: ...6 05 WARNING Spinning handle could cause serious injury Hold handle firmly when ratchet isunlocked Not for moving people or loads over people 204457B CAUTION Always make your extension cord connection on the chargeer side before connecting to a nearby 120VAC GFCI protected Ground Fault Circuit Interrupt outlet Failure to use a GFCI outlet may result in electric shock WARNING Visability from the se...

Страница 14: ...tent information 2 Model Number This number should be referred to when ordering parts or making other inquiries 3 Hull Identification Number Serial Number Should also be included in any inquiries or when ordering parts The U S C G requires the H I N number be permanently affixed and remain on the starboard transom of the boat Do not alter this plate in any way 14 Model Number Year Mfg Year Model ...

Страница 15: ...um weight in pounds or persons capacity number found on the U S C G capacity information plate attached to your boat Know the ratings and load your boat accordingly It is a must for safe boating 15 Failure to observe maximum weight and horsepower capacities could create conditions favorable to an accident that could result in injury or death to the occupants WARNING ...

Страница 16: ... considered safe and suitable for on plane seating The operator of the boat should be familiar with these locations The boat should not be operated at or above planing speeds with persons on board not seated in the designated areas shown FIGURE 1 16 Do not operate the boat on plane with persons located outside the on plane locations shown on the decal Failure to do so could cause a person s to be ...

Страница 17: ...ter on the surrounding surfaces to run into the tank Periodically inspect the o ring and the deck fill plate for damage Fuel fill deck plate is not waterproof water can be drawn into fuel tank during vent operation if fill is submerged After fueling replace the fill cap and wash the areas around the fuel fill plate Residual fuel left on the deck and hull sides can be dangerous and will yellow the ...

Страница 18: ...nstalled on each engine Yamaha has an additional fuel filter water separator in the stern of the boat Filters should be changed frequently to assure an adequate supply of fuel to the engine Refer to the engine manual for additional information The engine manual is included in the owner s information packet F FUEL STANDARDS Be cautious when using gasoline that contains alcohol Refer to the section ...

Страница 19: ... access for your model 1 Check your fuel tank s for leakage especially around the sending unit and fuel hose connections 2 Inspect fuel hoses A deteriorated hose containing alcohol blended fuels will normally be soft and swollen A deteriorated hose containing no fuel will be hard and brittle In both cases the hose s should be replaced 3 Inspect the fuel system fittings at the deck fuel fill fuel t...

Страница 20: ...ches or throw an electrical switch 15 Make certain all passengers are ashore 16 Be sure the proper type and grade of fuel as recommended by your engine owner s manual is used 17 Determine how much fuel is required to avoid overflow 18 Ensure that a fire extinguisher is readily available 19 Insert the fuel supply nozzle keeping it in contact with the fuel fill deck plate to guard against static pro...

Страница 21: ...ch from the vent will become higher indicating the tank is close to being full Stop pumping fuel into tank DO NOT TOP OFF WARNING A wide variety of components used on this vessel contain or emit chemicals known to cause cancer and birth defects and other reproductive harm EXAMPLES INCLUDE Engine and generator exhaust Engine and generator fuel and other liquids such as coolants and oil especially u...

Страница 22: ...ransport live fish in the well The auto position also holds the water in the well and in conjunction with the aerator will allow a mix of fresh water intake and recirculate existing water This would be the normal position for a day of fishing The empty position is just that to empty the water from the well On models without digital switching the livewell aerator timer located on the driver s conso...

Страница 23: ...c position and pull out on the aerator spray head Turn on the aerator and the water in the well will be emptied To fill the livewell and resume normal operation push the aerator spray head in and set the livewell valve to the auto position 23 Pump Out Valve Operation To pump out pull the Power Nozzle aerator head to position shown NOTE Be sure you are operating in recirculation mode ...

Страница 24: ... R S 7400262 3 4 Blk Spiral Reinf Water Hose N PVC ASSEMBLY M1 7100162 1 1 8 Closed Cell Neop Gasket M 7100125 Black 90 Deg 1 1 8 Elbow W Nut K 7100110 1 1 8 Black Thru Hull Grommet J 7100118 Transom Mt L W Screen 2 pc sml H 7100112 Black 3 4 Thru Hull Straight 5900006 Actuator Center Empty Livewell E 5903070 Actuator Valve Center Empty D 6000057 Pump Aerator 750GPH W 90DG ELB CC 7415855 Venturi A...

Страница 25: ...nstructions Your livewell Aeration System 1 Valve shown in closed position should be left open 2 Close valve when cleaning filter or servicing pump 3 The livewell all except optional leaning post bait well aerator head is adjustable with a valve The head also is threaded for a hose connection Recirculate pump does not have valve 4 Install drain plug 1 1 8 or overflow pipe 1 1 2 in livewell to hold...

Страница 26: ... Aeration System RECIRCULATION PUMP STANDARD ON STERN LIVEWELL OPTIONAL LEANING POST BAIT WELL MODELS 173 183 168 169 191 223 2000 2200 2300 2400 26 Fish box drain valve on model 2300 Located in battery compartment ...

Страница 27: ...e filters or cavity around the pump impeller restricting water flow to pump Clean screens or remove screens and flush system with garden hose using moderate pressure Á On Saltwater models close the valve unscrew filter clean filter element and reinstall Open valve Pump will not run no hum is heard Á Make sure switch is in the Manual position in Automatic the pump could be working but in off time Á...

Страница 28: ...eel is required at all times You should familiarize yourself with the feel of the steering at various speeds and trim settings NEVER exceed speeds beyond your comfort level Steering 28 The steering in your boat is one of the most important items and should be checked by the driver every time the boat is used You should school yourself and make it a habit to check the steering methodically Loose or...

Страница 29: ...and your steering cylinder If there is interference it may occur during full tilt Lift restrictors or a Tilt Stop Switch should be installed Please consult your engine manufacturer 29 Failure to comply with maintenance checks may result in loss of steering causing property damage and or personal injury Maintenance requirements will vary depending on usage and climate Bi annual inspection by a qual...

Страница 30: ...ACEMENT KIT PART HS5157 FOR FRONT MOUNT CYLINDER PART HC5345 Item Part Quantity Description 1 797021 2 Seal Gland Only 2 745920 1 Seal Gland Assembly Guide Tool 3 745525 1 Pin Wrench Only 4 828980 1 Bleeder Fitting 5 600601 1 Elbow Fitting SEAL KIT HS5157 1 797021 2 Seal Gland Only 2 745920 1 Seal Gland Assembly Guide Tool 3 745525 1 Pin Wrench Only 30 ...

Страница 31: ...tenance and checkpoints that should be regularly inspected 31 See your authorized marine dealer for specific information concerning maintenance of engine connections CAUTION Check all engine to transom mounting bolts and torque to 55 ft lbs after the first 10 hours of use and every 30 hours thereafter Failure to do so could lead to transom and engine damage CAUTION ...

Страница 32: ...Steering 32 See engine owner s manual for proper greasing and maintenance of engine link rod and steering kit CAUTION ...

Страница 33: ... from your Ranger dealer is also a wise investment to help prevent damage while the boat is at home or on the road Careful as you may be you will get that scratch from the dock or beach that will need some attention Most Ranger dealers are equipped to do fiberglass repair and large jobs are better left to the experts However minor scratches chips and gouges may be repaired by you These instruction...

Страница 34: ... light duty buffing compound NOTE Area may have to be filled more than once due to shrinkage NOTE Due to different dye lots the color may vary somewhat However we take all the steps to keep our color consistent 34 Gelcoat will not cure by itself You must use a catalyst NOTICE Do not hold buffer in one area long enough to burn gelcoat NOTICE These materials are very flammable Do not smoke or use el...

Страница 35: ...n position when the boat is underway We recommend that the seat and pedestal be removed from the front casting deck and remounted into the special base mounted in the front of the deck floor when running Should your boat not have the additional base the front fishing seat should be removed and securely placed in the floor of the boat Your power pedestals are warranted for three years against defec...

Страница 36: ...urn in a counter clockwise direction and try the pedestal again If your seat will not remain in the upright position move the adjustment screw approximately 1 4 one quarter turn in a clockwise direction NOTE You may need to fine tune your pedestal by moving the adjustment screw a bit more in one direction or the other 36 ...

Страница 37: ...inyl Naturally the suppleness and color fidelity of the upholstery is best maintained by storing your boat out of direct sunlight Cleaning and conditioning of your upholstery is best accomplished with an approved top quality vinyl cleaner To loosen stubborn soil or embedded dirt in textured surfaces use a soft bristle brush your approved cleanser followed by wiping with a damp sponge See specific ...

Страница 38: ...Gun Orange 88 Degreaser Roll Off Bleach Baking Soda Turtle Wax Tar Remover APCO Harbor Mate Certain household cleaners powdered abrasives steel wool and industrial cleansers can cause damage and discoloration and are not recommended Dry cleaning fluids and lacquer solvents acetone for example nail polish remover should not be used as they will remove printed pattern and or gloss Waxes should be us...

Страница 39: ...first E Denatured Alcohol Rinse Dry F Follow instructions of stain agent manufacturer STEP 1 STEP 2 STEP 3 Ballpoint Ink E B A Chewing Gum D B A Coffee Tea Chocolate B Crayon D B Grease D B F Household Soil A B Ketchup A B Make Up Lipstick eye shadow etc A B Mildew Wet Leaves C B A Motor Oil B Paint Dried Oil Base D B A Paint Fresh Oil Base D A F Paint Latex A B F Permanent Marker E B C Shoe Polis...

Страница 40: ...efore attempting to install a screw This lessens the chance of stripping the hold or chipping the gelcoat around the hole If additional instruments are desired on the console holes may be drilled using a hole saw of the proper size When installing additional electric accessories always use the proper gauge size wire recommended for that item Insure that the proper size breaker or fuse is used Spli...

Страница 41: ...ould this occur the breaker s can be reset by pushing the switch If this occurs again disconnect battery leads and trace immediately or take it to your Ranger dealer for repair An ignition protected circuit breaker is used for the accessories Should a breaker trip simply reset This switch should also be in the off position when trailering or storing the boat It acts as a master switch and turns of...

Страница 42: ...42 FISHERMAN SERIES ...

Страница 43: ...43 ...

Страница 44: ...SALTWATER MODELS WITH DIGITAL SWITCHING 44 ...

Страница 45: ...45 ...

Страница 46: ...46 2000 WIRING ...

Страница 47: ...47 47 ...

Страница 48: ...48 Z COMANCHE ...

Страница 49: ...49 ...

Страница 50: ...50 168 169 WIRING DIAGRAM 168 CONSOLE PANEL SIMILAR TO 169 ...

Страница 51: ...LS HAVE ONLY 1 FUEL TANK IN WHICH CASE THE SENDER WIRE IS PINK AND NO FUEL SWITCH APPEARS ON CONSOLE TO TROLLING MOTOR BLACK RED BLACK RED 50 AMP BREAKER SWITCH TROLLING MOTOR BATTERIES 12 VOLT SYSTEM VX VS SERIES ...

Страница 52: ...other items that the boat may be equipped with could have a current draw even when those items are turned off If you leave your boat in the water leave the breaker turned on in order for the automatic bilge pump to have power If conditions are such that the bilge pump is operating frequently it will be necessary to check the battery for its state of charge and to charge as needed On Saltwater mode...

Страница 53: ...quired to wake the system Enter the following user code unless it has not been changed in order 1 2 3 4 Press Start After pressing start the LED by the stop button will light putting the keyless ignition switch in accessory mode Press the Start button a second time holding it for two seconds and the engine will crank Once the engine has started release the Start button To stop the engine press the...

Страница 54: ...ll turn off Aerator System There are two livewell buttons one labeled 1 and the second labeled 2 livewell button 1 is for the main well and 2 for the bait well Pressing the buttons once will turn on the pump and pressing a second time will turn off the pump While the pumps are running you can set the livewell timer for a desired run time for the pumps The timer can be adjusted in three increments ...

Страница 55: ...ff Horn The button with the image of a trumpet is the horn button Pressing and holding this button will sound the horn releasing this button will turn the horn off Trim On the bow keypad the switch with the up arrow controls the trim up and the switch with the down arrow controls the trim down Pressing and holding the button will allow the trim to function Releasing the button will cause the trim ...

Страница 56: ...tion light turn off and anchor light remain on On the third press of the navigation switch anchor turns off The indicator brightness will dim when navigation or anchor lights are on Aerator System The livewell labeled 1 and livewell timer switch control the rear livewell Pressing the livewell 1 switch on keypad turns on the rear well fresh pump Pressing the livewell 1 switch again will close both ...

Страница 57: ...ut receive a 12V signal Instrument light keypad status LED and backlighting LED level can be adjusted by pressing and holding the instrument light switch Back Lighting The back lighting is activated when module is awake and dimmed down when nav light anchor light or instrument light is activated Function Switch Open Breaker If function switch breaker is open corresponding LED will flash Press and ...

Страница 58: ...he buttons required to wake the system Enter the following user code unless it has not been changed in order 1 2 3 4 Press Start After pressing start the LED by the stop button will light putting the keyless ignition switch in accessory mode Press the Start button a second time holding it for two seconds and the engine will crank Once the engine has started release the Start button To stop the eng...

Страница 59: ...ird key press the anchor light will turn off Aerator System Pressing the livewell key will activate two aerator pumps pressing this button again will turn off the aeration pumps Pressing the livewell timer button will automatically turn on the aeration pumps and the timer in the L setting The timer can be adjusted in three increments L M and H The L setting is one minute on then two minutes off M ...

Страница 60: ...on All other accessory buttons will drive any device up to 5 amps Pressing the button once will turn the accessory on pressing a second time will turn the accessory off Horn The button with the image of a trumpet is the horn button Pressing and holding this button will sound the horn releasing this button will turn the horn off Trim On the bow keypad the switch with the up arrow controls the trim ...

Страница 61: ...or electrical short Inspect wiring connections and terminals periodically for corrosion etc and replace as needed Replacement components should always be of equal or greater rating and quality We recommend Ranger replacement parts available through your Ranger dealer Always disconnect the positive and negative leads from the battery terminals before installing removing servicing or troubleshooting...

Страница 62: ... visual distress signals One B 1 U S C G or U L approved fire extinguisher unless the construction is such that explosive flammable vapors cannot be trapped there are no closed compartments no permanently installed fuel tanks on board Type I II III or V for each person aboard Type I II III or V for each person aboard and one Type IV All undocumented vessels equipped with propulsion machinery must ...

Страница 63: ...g accident report with their state boating law enforcement agency when their boat is involved in certain boating accidents as follows 1 There is loss of life or probable loss of life 2 Personal injury requiring medical treatment other than first aid 3 Damage to property that exceeds 500 63 ...

Страница 64: ...BOAT DATA OWNER Address DEALER Address Phone BOAT MAKE MODEL Serial No Key No ENGINE MAKE MODEL Serial No Drive Unit Serial No OTHER 64 ...

Страница 65: ... XXX lbs on your vehicles placard 2 This figure equals the available amount of cargo and luggage load capacity 3 Determine the combined weight of cargo and gear being loaded on the trailer That weight may not safely exceed the available cargo and luggage load capacity CONTAINED OIL ORBITAL LUBRICATION COOL HUBS 2009 model Ranger COOL HUBS have a 3 year No Touch warranty There is no required mainte...

Страница 66: ...0 wt oil 1 Remove wheel center cap if wheel has one Do not jack up the trailer or remove tire 2 Using a piece of cardboard and a catch pan with the cardboard under the amber center cap unscrew the center cap and let oil drain on cardboard into catch pan 3 Once drained and rubber plug removed from amber center cap re install the amber center cap till seated on hub Fill to bottom of fill hole wait 1...

Страница 67: ...To check proper operation of solenoid valve place tow vehicle gear shift in reverse with engine shut off and ignition on Backup lights should turn on and an audible click should be heard at the valve If lights come on and no click is heard check for an electrical wiring or connection problem The reverse solenoid is located on the rear of the master cylinder Check cap of master cylinder often for t...

Страница 68: ...Your RangerTrail Trailer 68 FIG 6 FIG 7 ...

Страница 69: ...tact Tie Down Engineering at 404 344 0000 or visit their website at www tiedown com 69 If not familiar with disc brake pad replacement have work performed by a qualified individual or service shop CAUTION Rotors must be replaced if distance between brake surfaces becomes less than 0 850 inches 21 6 mm due to wear or machining CAUTION Check for leaks in the brake lines and fittings Leaks will lead ...

Страница 70: ... the trailer attached to the tow vehicle the base of the ball should be 16 to 17 from the ground loaded TOWING YOUR RANGER TRAIL TRAILER Back your tow vehicle into position so that the ball is directly under the trailer hitch ball socket Stop your vehicle s engine and set parking brake Make sure that the release handle on the trailer hitch is raised and pulled to the rear This will show that the b...

Страница 71: ...ights to make sure that the trailer s brake and turn signals duplicate your vehicles Remove any trailer wheel chock and carefully pull away To unhitch your trailer from the tow vehicle place the trailer on a level and paved surface and chock both trailer wheels to prevent any movement forward or backward Unhook the safety chains wiring harness and if so equipped the brake break away cable Then usi...

Страница 72: ...72 GERTRAIL PARTS ...

Страница 73: ...73 ...

Страница 74: ...astle Nut 12 a Washer 13 Spindle 14 Inside Bearing 15 Inside Bearing Race 16 Outside Bearing Race 17 Outside Bearing 18 Hub 19 Spindle Washer 20 Spindle Nut Cotter Pin 21 Spindle Nut 22 Hub Oil Cap 23 Disc Brake Rotor 24 Disc Brake Caliper 25 Oil Seal 26 Lug Bolt 27 Torsion Axle 28 Carpeted Fender Board 29 Stop Turn Light 30 Ratchet Tie Down 31 License Plate Light 32 Keel Roller 33 Clearance Light...

Страница 75: ... fasteners 9 Factory installed battery charger 10 RangerTrail trailer Remaining factory installed parts and components Warranty Period runs for one 1 year Defects in the exterior cosmetic gelcoat finish cracking crazing or fading Warranty Period runs for one 1 year The applicable Warranty Period runs from the date of delivery to the first retail customer provided that the boat is delivered within ...

Страница 76: ... and trailer components manufactured by companies other than Wood 13 Engines outdrives controls propellers batteries and other equipment or accessories that are not manufactured by Wood whether or not warranted by other manufacturers Repairs will only be authorized after Wood is satisfied that there is a defect in material or workmanship Your sole and exclusive remedy under this express warranty o...

Страница 77: ...MAINTENANCE NOTES 73 ...

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