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6

SECTION 3

TIRE AND WHEEL SERVICE 

SAFETY INSTRUCTIONS

Only properly trained personnel should service tires and 

wheels on the R715. Read all safety and operating 

instructions thoroughly before use. The following safety 

instructions are for one piece wheels only. Always refer to 

the manufacturer’s procedures for multi-piece wheels.

ALWAYS 

wear durable personal protective work clothing  

and safety gear during tire service activity.  Refer to page 

three for Operator Protective Equipment.

ALWAYS

 remove all wheel weights and the valve core to 

deflate the tire before servicing.

ALWAYS

 keep all working surfaces clean and free of 

debris.

ALWAYS

 be aware of what each person is doing and what 

they will do before attempting any two-person operation.

ALWAYS

 cover the electric motor and switch box before 

cleaning the tire changer. Be sure water or cleaner does not 

enter the motor or switch box.

ALWAYS

 disconnect the electric power and air supply 

before attempting any maintenance.

Demounting & Mounting

ALWAYS

 clean and inspect the wheel prior to any service.

NEVER

 stand on the frame or work table while demounting 

or mounting a tire.

ALWAYS

 keep hands, feet, and other objects away from 

moving parts while the machine is turned on.

ALWAYS

 place the narrow bead seat to the outside when 

clamping. Failure to demount the tire from the narrow bead 

seat side may cause damage to the tire beads.

ALWAYS

 apply an approved rubber lubricant to rim flanges 

and both tire beads before demounting or mounting and 

seating the beads.

NEVER 

mount a tire on a damaged or rusty wheel as  tire 

or wheel failure may result during inflation. Explosion from   

failure may result in severe injury or death of the operator 

and bystanders.

Inflation

ALWAYS

 be sure the bead opposite the tool is in the drop 

center before rotating the tire when demounting or mounting 

to avoid damage to the tire beads. 

ALWAYS

 follow all applicable Local, State, and Federal 

Codes, Rules, and Regulations; such as the Federal OSHA 

Standard Number 1910.177.

ALWAYS

 use an approved inflation chamber or inflation 

cage equipped with a self-gripping chuck and remote 

inflation gauge and valve. 

ALWAYS

 inflate the tire to manufacturer’s recommended 

cold operating pressure.

DO NOT OVER INFLATE! 

Tire or wheel failure during and 

after inflation may result in an explosion capable of causing 

severe injury or death.

NEVER

 reinflate a tire that has been run under inflated or 

flat without first demounting the tire and checking for wheel 

and tire damage.

ALWAYS

 inspect the tire interior for loose or broken cords, 

cuts, penetrating objects, and other damage. Discard tires 

that cannot be properly repaired.

NEVER

 rework, weld, heat or braze wheels.

NEVER

 strike the tire or wheel with a hammer.

ALWAYS

 be sure the tire diameter exactly matches the 

wheel diameter.

Tire failure under pressure can be hazardous. When 

possible, always place wheels inside an approved inflation 

chamber or cage before inflating. Use an approved remote 

inflation valve, hose, and gauge. ALWAYS wear safety 

goggles for eye protection. Do not stand beside the wheel 

or cage during inflation. Keep hands and other parts of the 

body out of the cage during inflation. Observe the tire 

pressure frequently. Do not exceed the manufacturer’s 

recommended maximum inflation pressure. Failure to 

follow these instructions may cause the tire and rim to 

separate with tremendous force, resulting in serious 

personal injury or death.

Содержание R715

Страница 1: ...is equipment without reading this manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 ww...

Страница 2: ...end to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required maintenance damages resulting from purchaser s neglect or failure to operate produ...

Страница 3: ...e service activity is performed in an enclosed area or if noise levels are high 3 THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR P...

Страница 4: ...all installation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Care...

Страница 5: ...live terminal This is for ground only 11 DANGER The motor on this machine contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it cann...

Страница 6: ...ation Explosion from failure may result in severe injury or death of the operator and bystanders Inflation ALWAYS be sure the bead opposite the tool is in the drop center before rotating the tire when...

Страница 7: ...reaker Foot Pedal See Fig 4 3 10 Wheel Clamp Foot Pedal See Fig 4 3 11 Turntable 12 Wheel Clamps 13 Mount Demount Head Duckhead 14 Vertical Shaft 15 Inflation Gun Hose Tire Pressure Gauge 16 Vertical...

Страница 8: ...amping Capacity 10 19 254 mm 483 mm Turntable Tire Width Capacity Mounting 4 5 17 5 114 mm 444 mm Bead Breaker Tire Width Capacity Demounting 1 12 25 mm 305 mm Maximum Tire Diameter 40 1016 mm Shippin...

Страница 9: ...asses with side shields goggles or face shields are acceptable Remember to report any shipping damage to the carrier and make a notation on the delivery receipt Uncrating Instructions 1 Carefully cut...

Страница 10: ...ling of the machine must be performed only with an appropriate lifting device such as a forklift or shop crane Only personnel who are experienced and qualified on material handling procedures should h...

Страница 11: ...n and should be away from oil grease brake lathe chips etc Avoid areas where bystanders and customers may be present R715 Machine size is approximately 26 W x 36 D x 72 H These measurements are the ti...

Страница 12: ...m will not move and then back off one half to one complete turn to allow the Swing Arm to swing freely but without any play in the assembly See Fig 8 3 3 Raise the Vertical Shaft Duckhead assembly to...

Страница 13: ...upply connection is required Use teflon tape not supplied on the NPT thread of the fitting This connection is located on the right side of the rear of the machine See Fig 9 2 OILER ADJUSTMENT 1 Check...

Страница 14: ...and building ground WARNING GUARD AGAINST ELECTRIC SHOCK This equipment must be grounded while in use to protect the operator from electric shock Never connect the green power cord wire to a live term...

Страница 15: ...k the voltage phase and proper amperage requirements for the motor shown on the motor plate Wiring should be performed by a certified electrician only IMPORTANT NOTE YOUR MACHINE HAS A DUAL VOLTAGE MO...

Страница 16: ...t on the rim and not on the tire sidewall 5 Pull the bead breaker shoe away from the machine and roll the wheel into position 6 Position the bead breaker shoe against the tire next to but not on the r...

Страница 17: ...arrow Side and Wide Side flanges 3 The tire must ALWAYS be demounted or mounted with the wheel positioned on the turntable with the Narrow Side facing upward and the deepest part of the Drop Center fa...

Страница 18: ...9 13 After the wheel is secured to the Turntable pull the Overhead Swing Arm into position use the Large adjusting Knob to position the Mount Demount Head Duckhead directly over the edge of the rim S...

Страница 19: ...down away from the wheel to lower the bead into the Drop Center while lifting up on the Table Top Pedal to rotate the turnable counter clockwise See Fig 11 15 NOTE This clearance will be maintained a...

Страница 20: ...r bead again if there was any difficulty lubricating the lower bead earlier See Fig 11 21 21 Lift and hold the tire so it is positioned with the lower bead in the drop center portion of the wheel If t...

Страница 21: ...ress the Table Top Pedal to rotate the wheel See Fig 11 25 24 The Mount Demount Head Duckhead will guide the bead up and over the edge of the wheel Continue rotation until the lower bead is demounted...

Страница 22: ...nly a short distance at a time This allows you to stop the process should you suspect the tube is getting pinched 3 After upper bead is demounted remove tube and demount lower bead SECTION 13 MOUNTING...

Страница 23: ...Mount Demount Head Duckhead and below the right front knob See Fig 13 4 5 Manually force the tire down into the drop center of the wheel directly across from the Mount Demount Head Duckhead to reduce...

Страница 24: ...and be prepared to hold the Bead Lifting Tool down as the tire Turntable rotates Depress the Table Top Pedal and rotate the tire until the bead is mounted See Fig 13 10 13 13 Do not force the tire on...

Страница 25: ...n Hose attached to the tire valve pulling the trigger allows line pressure to flow through the valve and into the tire for inflation See Fig 15 2 Pressure Release With the Inflation Hose attached to t...

Страница 26: ...e not sealed If tire and wheel are properly lubricated and operator cannot achieve bead seal after a few attempts the valve core may be removed from the valve stem to allow more air flow into the tire...

Страница 27: ...e stem keep hands arms and entire body away from inflating tire An exploding tire wheel or bead sealing equipment may propel upward and outward with sufficient force to cause serious injury or death t...

Страница 28: ...quipment are not fully described Do not attempt to perform work beyond your ability or at which you have no experience If you need assistance call an authorized service center or contact the factory D...

Страница 29: ...8 to 3 16 Recheck clearance See Fig 17 2 Mount Demount Head Cleaning Clean dirt and debris from the mount demount tool roller with small screw driver or pick Lubricate with light penetrating oil See F...

Страница 30: ...Bead Breaker Pedal See Fig 17 6 Either reservoir may be removed for cleaning by turning the reservoir counter clockwise and pulling down 3 Reconnect the air supply when service adjustments are complet...

Страница 31: ...tate the Turntable so that the Transmission Fill Plug is visible See Fig 17 8 2 Remove the Fill plug 3 Put a flexible wire into the Transmission Oil Fill Hole until the wire hits the bottom of the res...

Страница 32: ...32...

Страница 33: ...33 RECORD ALL MAINTENANCE NOTES AND SERVICE HISTORY HERE...

Страница 34: ...34 5 7 5 1 5...

Страница 35: ...44 Tire Changer Foot Pad 4 45 Bead breaker Blade 1 46 Bolt 1 47 Snap ring 35 1 48 Bead breaker Arm 1 Ref Product Description Qty 49 Bead Breaker Cylinder Bracket 1 50 Bolt M6 x 16 1 51 Bead Breaker Sp...

Страница 36: ...Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com PN 590...

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