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Electrical Installation

 

WARNING! 

ELECTRIC SHOCK CAN KILL 

 

Machine grounding and High Frequency Interference Protection

 

This plasma cutter must be grounded to earth. See national electrical codes fro proper grounding methods. The 
high frequency generator being similar to a radio transmitter may cause interference to radio, TV and other 
electronic equipment. These problems may be the result of radiated interference. Proper grounding methods 
can reduce or eliminate this. Radiated interference can develop in the following ways   

   

1. Direct interference from welder power source   

   

2. Direct interference from the welding leads   

   

3. Direct interference radiated from feedback into power lines   
4. Interference from re-radiation by un-grounded metallic objects.   

 

Keeping these contributing factors in mind, installing equipment as per following instructions 
should minimize problems.   

  Keep the welder input power lines as short as possible and enclose as much of them as possible in 

metal conduit or equivalent shielding. There should be a good electrical contact between this conduit and 
ground (Earth).   

Keep the work and electrode leads as short as possible. Tape the leads together where practical.   

Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow welding 

power leakage   

Keep earth lead connection to work in good condition Clean area on workbench where earth clamp is 

situated on a regular basis.   

 

Input Connections

 

Make sure the voltage, phase and frequency of input power is as specified on machine rating plate located 
at rear of machine.   

Have a qualified electrician provide suitable input power as per national electrical codes. Make sure machine 
is earthed / grounded.   

Make sure fuse or circuit breaker is correct rating for machine. Using fuses or circuit breakers smaller than 
recommended will result in nuisance shut off from welder inrush currents even if cutting at low amperages. 
Failure to follow these instructions can cause immediate failure within the welder and void machines warranty.   

 

 

Содержание I-CUT100P

Страница 1: ...www r techwelding co uk Tel 01452 733933 Fax 01452 733939 PLASMA I CUT100P INVERTER PLASMA CUTTER OPERATION INSTRUCTIONS Version 2014 1 ...

Страница 2: ...2 ...

Страница 3: ...rmation can be found on data plate at rear of machine Product PLASMA I CUT 100P Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply information you have recorded above This product is covered by 2 years collect and retur...

Страница 4: ...cutting processes within its output capacity of 100 Amps DC Equipment Limitations The R Tech PLASMA I CUT 100P is protected from overloads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers and is rated at 100 Amps at 35 duty cycle on a ten minute basis If the duty cycle is exceeded a thermal protector will shut mach...

Страница 5: ...ns can result in excessive operating temperatures which can lead to plant failure Grinding Do not direct grinding particles towards the plasma cutter An abundance of conductive material can cause plant failure Transport Unloading Never underestimate the weight of equipment never move or leave suspended in the air above people Use recommended lifting equipment at all times WARNING Falling Equipment...

Страница 6: ...possible and enclose as much of them as possible in metal conduit or equivalent shielding There should be a good electrical contact between this conduit and ground Earth 2 Keep the work and electrode leads as short as possible Tape the leads together where practical 3 Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow welding power leakage 4 Keep earth lead...

Страница 7: ...wires according to national coding Brown Black Grey wires Live Green Yellow Wire Earth Ground Connecting to a mains electrical supply THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BEFITTED TO A 32AMP 415V MAINS INPUT FAILURE TO RUN ON CORRECT SUPPLY WILL IN VALIDATE WARRANTY Connecting to an Engine Driven Generator If connecting this Plasma Cutter to an engine driven generator please ens...

Страница 8: ...o socket and twist clockwise until tight Secure other end of earth lead to work piece via the earth clamp 2 FUSE Pilot arc fuse 3 Torch power connector Connect the main torch euro socket by locating and pushing in and the screw retainer clockwise until tight Note The head of torch has a safety feature the machine will not work if protective shroud is removed 8 ...

Страница 9: ... can now start cutting the knob controls post flow air from 3 15 seconds and cools the torch head after cutting We recommend a minimum of 10 seconds 12 o clock position to pro long torch tip life and if cutting at 100amps to turn to maximum 15 seconds 5 Auto Standard switch When in the down position this is in standard cutting mode this is the normal operating position for plasma cutting with a ha...

Страница 10: ...Insulate yourself from work and ground Always wear dry insulating gloves WARNING FUMES AND GASES can be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or explosion Keep flammable material away from work area Do not weld on containers that have held combusti...

Страница 11: ...pproximately 20 25 6 Hold torch in starting position on work and press torch switch and the high frequency will initiate the pilot arc and contact with the work piece and machine will automatically switch to main cutting power Once you come to the end of cut on work piece the machine will sense this and turn off main cutting power and pilot arc will re engage to stop cutting release switch 7 Getti...

Страница 12: ...wing procedure 1 Switch off machine 2 Ensure torch has cooled down to avoid burns 3 Unscrew the white ceramic shield cup 4 Remove the cutting tip 5 Check the condition of cutting electrode replace cutting electrode if tip is worn 1 2 mm and end is concave 6 Fit new cutting tip if required if cutting hole is distorted or an angled cut happens replace the cutting tip 7 Refit white ceramic shield cup...

Страница 13: ...machine and clean out machine with a low pressure dry air line paying particular attention to PC Boards Fan blades and switchgear 2 Failure to maintain plant can void manufacturer s warranty 3 Inspect input and output cables hoses for fraying and cuts replace if damaged present 4 Keep cutting torch and earth cables in good condition 5 Clean air vents to ensure proper air flow and cooling 6 The fan...

Страница 14: ...repair 5 Machine keeps overheating Warning light is lit on machine Check if fan is running if not contact R Tech for repair Check the cooling vents for obstruction blow out machine with clean dry low pressure air supply Check for adequate ventilation around machine 6 Erratic cutting Torch spitting when cutting Check torch consumables and replace if necessary as per instructions earlier in this man...

Страница 15: ...P Part No Electrode P100i EL Cutting Tip 1 1mm 50A Cutting Tip 1 35mm 80A Cutting Tip 1 6mm 100A P100i CT11 P100i CT13 P100i CT16 Retaining Nozzle P100i RN Spacer Spring Gas diffuser P100i SS P100i GD Torch Head Hand Held P100i THH Torch Complete Hand Held 6M P100i 6MHHT 15 ...

Страница 16: ...16 ...

Страница 17: ...17 ...

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