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Thank you for selecting the R-Tech PLASMA I-CUT 100P Inverter Plasma Cutter 

 

The PLASMA I-CUT 100P has many benefits over traditional transformer plasma cutters, including 
infinite power control, HF contact start and quick fitting cost effective torch, long life cost effective 
torch consumables and a 35% industrial duty cycle 

 

We want you to take pride in operating our PLASMA I-CUT 100P as much pride as we have taken in 
making this product for you. Please read all information in this manual before operation 

 

PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY 

 

When this equipment is shipped, title passes to the purchaser upon receipt from the courier. Consequently all 
claims for material damaged in shipment must be made by purchaser against the transportation company used. 
Please record your equipment identification below for future reference. This information can be found on data 
plate at rear of machine.   

Product PLASMA I-CUT 100P 

Serial No. ___________________________________ 

Date of Purchase _____________________________ 

Where Purchased _____________________________ 

Whenever you request replacement parts or information on this equipment please always supply information 
you have recorded above 

 
This product is covered by 2 years collect and return UK warranty, R-Tech will cover cost of collection, repair 
and return of item to UK mainland (other areas are RTB). External items, torch, earth lead etc are covered by 3 
months warranty. Any faults/damage found caused by customer will be charged pro-rata. 

Pay particular attention to the safety instructions we have provided you for your protection. The level of 
seriousness to be applied to each section is explained below   

WARNING

 

This statement appears where the information must be followed exactly to avoid serious personal injury.   

CAUTION

 

This statement appears where the information must be following to avoid a minor personal injury or damage to 
this equipment.   

 

 

 

Содержание I-CUT100P

Страница 1: ...www r techwelding co uk Tel 01452 733933 Fax 01452 733939 PLASMA I CUT100P INVERTER PLASMA CUTTER OPERATION INSTRUCTIONS Version 2014 1 ...

Страница 2: ...2 ...

Страница 3: ...rmation can be found on data plate at rear of machine Product PLASMA I CUT 100P Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply information you have recorded above This product is covered by 2 years collect and retur...

Страница 4: ...cutting processes within its output capacity of 100 Amps DC Equipment Limitations The R Tech PLASMA I CUT 100P is protected from overloads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers and is rated at 100 Amps at 35 duty cycle on a ten minute basis If the duty cycle is exceeded a thermal protector will shut mach...

Страница 5: ...ns can result in excessive operating temperatures which can lead to plant failure Grinding Do not direct grinding particles towards the plasma cutter An abundance of conductive material can cause plant failure Transport Unloading Never underestimate the weight of equipment never move or leave suspended in the air above people Use recommended lifting equipment at all times WARNING Falling Equipment...

Страница 6: ...possible and enclose as much of them as possible in metal conduit or equivalent shielding There should be a good electrical contact between this conduit and ground Earth 2 Keep the work and electrode leads as short as possible Tape the leads together where practical 3 Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow welding power leakage 4 Keep earth lead...

Страница 7: ...wires according to national coding Brown Black Grey wires Live Green Yellow Wire Earth Ground Connecting to a mains electrical supply THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BEFITTED TO A 32AMP 415V MAINS INPUT FAILURE TO RUN ON CORRECT SUPPLY WILL IN VALIDATE WARRANTY Connecting to an Engine Driven Generator If connecting this Plasma Cutter to an engine driven generator please ens...

Страница 8: ...o socket and twist clockwise until tight Secure other end of earth lead to work piece via the earth clamp 2 FUSE Pilot arc fuse 3 Torch power connector Connect the main torch euro socket by locating and pushing in and the screw retainer clockwise until tight Note The head of torch has a safety feature the machine will not work if protective shroud is removed 8 ...

Страница 9: ... can now start cutting the knob controls post flow air from 3 15 seconds and cools the torch head after cutting We recommend a minimum of 10 seconds 12 o clock position to pro long torch tip life and if cutting at 100amps to turn to maximum 15 seconds 5 Auto Standard switch When in the down position this is in standard cutting mode this is the normal operating position for plasma cutting with a ha...

Страница 10: ...Insulate yourself from work and ground Always wear dry insulating gloves WARNING FUMES AND GASES can be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or explosion Keep flammable material away from work area Do not weld on containers that have held combusti...

Страница 11: ...pproximately 20 25 6 Hold torch in starting position on work and press torch switch and the high frequency will initiate the pilot arc and contact with the work piece and machine will automatically switch to main cutting power Once you come to the end of cut on work piece the machine will sense this and turn off main cutting power and pilot arc will re engage to stop cutting release switch 7 Getti...

Страница 12: ...wing procedure 1 Switch off machine 2 Ensure torch has cooled down to avoid burns 3 Unscrew the white ceramic shield cup 4 Remove the cutting tip 5 Check the condition of cutting electrode replace cutting electrode if tip is worn 1 2 mm and end is concave 6 Fit new cutting tip if required if cutting hole is distorted or an angled cut happens replace the cutting tip 7 Refit white ceramic shield cup...

Страница 13: ...machine and clean out machine with a low pressure dry air line paying particular attention to PC Boards Fan blades and switchgear 2 Failure to maintain plant can void manufacturer s warranty 3 Inspect input and output cables hoses for fraying and cuts replace if damaged present 4 Keep cutting torch and earth cables in good condition 5 Clean air vents to ensure proper air flow and cooling 6 The fan...

Страница 14: ...repair 5 Machine keeps overheating Warning light is lit on machine Check if fan is running if not contact R Tech for repair Check the cooling vents for obstruction blow out machine with clean dry low pressure air supply Check for adequate ventilation around machine 6 Erratic cutting Torch spitting when cutting Check torch consumables and replace if necessary as per instructions earlier in this man...

Страница 15: ...P Part No Electrode P100i EL Cutting Tip 1 1mm 50A Cutting Tip 1 35mm 80A Cutting Tip 1 6mm 100A P100i CT11 P100i CT13 P100i CT16 Retaining Nozzle P100i RN Spacer Spring Gas diffuser P100i SS P100i GD Torch Head Hand Held P100i THH Torch Complete Hand Held 6M P100i 6MHHT 15 ...

Страница 16: ...16 ...

Страница 17: ...17 ...

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