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QP Series 

Quincy Compressor

2022201802, July 2014 

40 

 3501 Wismann Lane, Quincy Ill. - 62305-3116

QUINCY COMPRESSOR

STANDARD TERMS AND CONDITIONS 

LEGAL EFFECT: Except as expressly otherwise agreed to in writing by 

an authorized representative of  Seller, the following terms and conditions 

shall apply to and form a part of this order and any additional and/or different 

terms of Buyer’s purchase order or other form of acceptance are rejected in 

advance and shall not become a part of this order.

The rights of Buyer hereunder shall be neither assignable nor transferable 

except with the written consent of Seller.  

This order may not be canceled or altered except with the written consent 

of Seller and upon terms which will indemnify Seller against all loss oc-

casioned thereby.  All additional costs incurred by Seller due to changes in 

design or specifications, modification of this order or revision of product 

must be paid for by Buyer.

In addition to the rights and remedies conferred upon Seller by this order, 

Seller shall have all rights and remedies conferred at law and in equity and 

shall not be required to proceed with the performance of this order if Buyer 

is in default in the performance of such order or of any other contract or 

order with seller. 

TERMS OF PAYMENT: Unless otherwise specified in the order acknowl-

edgment, the terms of payment shall be 1% 15, net forty-five (45) days after 

shipment.  These terms shall apply to partial as well as complete shipments.  

If any proceeding be initiated by or against Buyer under any bankruptcy or 

insolvency law, or in the judgment of Seller the financial condition of Buyer, 

at the time the equipment is ready for shipment, does not justify the terms of 

payment specified, Seller reserves the right to require full payment in cash prior 

to making shipment.  If such payment is not received within fifteen (15) days 

after notification of readiness for shipment, Seller may cancel the order as to 

any unshipped item and require payment of its reasonable cancellation charges.

If Buyer delays shipment, payments based on date of shipment shall become 

due as of the date when ready for shipment.  If Buyer delays completion of 

manufacture, Seller may elect to require payment according to percentage of 

completion.  Equipment held for Buyer shall be at Buyer’s risk and storage 

charges may be applied at the discretion of Seller.   

Accounts past due shall bare interest at the highest rate lawful to contract for 

but if there is no limit set by law, such interest shall be eighteen percent (18%).  

Buyer shall pay all cost and expenses, including reasonable attorney’s fees, 

incurred in collecting the same, and no claim, except claims within Seller’s 

warranty of material or workmanship, as stated below, will be recognized unless 

delivered in writing to Seller within thirty (30) days after date of shipment.

TAXES: All prices exclude present and future sales, use, occupation, 

license, excise, and other taxes in respect of manufacture, sales or delivery, 

all of which shall be paid by Buyer unless included in the purchase price at 

the proper rate or a proper exemption certificate is furnished.

ACCEPTANCE: All offers to purchase, quotations and contracts of sales 

are subject to final acceptance by an authorized representative at Seller’s plant.

DELIVERY: Except as otherwise specified in this quotation, delivery will 

be F. O. B. point of shipment.  In the absence of exact shipping instruction, 

Seller will use its discretion regarding best means of insured shipment.  No 

liability will be accepted by Seller for so doing.  All transportation charges 

are at Buyer’s expense.  Time of delivery is an estimate only and is based 

upon the receipt of all information and necessary approvals.  The shipping 

schedule shall not be construed to limit seller in making commitments for 

materials or in fabricating articles under this order in accordance with Seller’s 

normal and reasonable production schedules.

Seller shall in no event be liable for delays caused by fires, acts of God, 

strikes, labor difficulties, acts of governmental or military authorities, delays 

in transportation or procuring materials, or causes of any kind beyond Seller’s 

control.  No provision for liquidated damages for any cause shall apply under 

this order.  Buyer shall accept delivery within thirty (30) days after receipt of 

notification of readiness for shipment.  Claims for shortages will be deemed 

to have been waived if not made in writing with ten (10) days after the receipt 

of the material in respect of which any such shortage is claimed.  Seller is 

not responsible for loss or damage in transit after having received “In Good 

Order” receipt from the carrier.  All claims for loss or damage in transit should 

be made to the carrier.

TITLE & LIEN RIGHTS: The equipment shall remain personal property, 

regardless of how affixed to any realty or structure.  Until the price (including 

any notes given therefore) of the equipment has been fully paid in cash, Seller 

shall, in the event of Buyer’s default, have the right to repossess such equipment.

PATENT INFRINGEMENT: If properly notified and given an opportunity 

to do so with friendly assistance, Seller will defend Buyer and the ultimate user 

of the equipment from any actual or alleged infringement of any published 

United States patent by the equipment or any part thereof furnished pursu-

ant hereto (other than parts of special design, construction, or manufacture 

specified by and originating with Buyer), and will pay all damages and costs 

awarded by competent court in any suit thus defended or of which it may 

have had notice and opportunity to defend as aforesaid.

STANDARD WARRANTY: Seller warrants that products of its own 

manufacture will be free from defects in workmanship and materials under 

normal use and service for the period specified in the product instruction 

manual.  Warranty for service parts will be Ninety (90) days from date of 

factory shipment.  Electric Motors, gasoline and diesel engines, electrical ap-

paratus and all other accessories, components and parts not manufactured by 

Seller are warranted only to the extent of the original manufacturer’s warranty.

Notice of the alleged defect must be given to the Seller, in writing with 

all identifying details including serial number, type of equipment and date 

of purchase within thirty (30) days of the discovery of the same during the 

warranty period. 

Seller’s sole obligation on this warranty shall be, at its option, to repair 

or replace or refund the purchase price of any product or part thereof which 

proves to be defective.   If requested by Seller, such product or part thereof 

must be promptly returned to seller, freight prepaid, for inspection.

Seller warrants repaired or replaced parts of its own manufacture against 

defects in materials and workmanship under normal use and service for ninety 

(90) days or for the remainder of the warranty on the product being repaired.

This warranty shall not apply and Seller shall not be responsible or liable for:
(a) Consequential, collateral or special losses or damages;
(b) Equipment conditions caused by fair wear and tear, abnormal condi-

tions of use, accident, neglect or misuse of equipment, improper storage or 

damage resulting during shipping;

(c)Deviation from operating instructions, specifications or other special 

terms of sale;

(d)  Labor  charges,  loss  or  damage  resulting  from  improper  operation, 

maintenance or repairs made by person(s) other than Seller or Seller’s au-

thorized service station.

In no event shall Seller be liable for any claims whether arising from breach 

of contract or warranty or claims of negligence or negligent manufacture in 

excess of the purchase price.

THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND 

ANY OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED IN 

LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF 

MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE 

HEREBY SPECIFICALLY EXCLUDED.

LIABILITY LIMITATIONS: Under no circumstances shall the Seller have 

any liability for liquidated damages or for collateral, consequential or special 

damages or for loss of profits, or for actual losses or for loss of production or 

progress of construction, whether resulting from delays in delivery or perfor-

mance, breach of warranty, negligent manufacture or otherwise.

ENVIRONMENTAL AND OSHA REQUIREMENTS: At the time of 

shipment of the equipment from the factory, Quincy Compressor / Ortman 

Fluid Power will comply with the various Federal, State and local laws and 

regulations concerning occupational health and safety and pollution.  How-

ever, in the installation and operation of the equipment and other matters 

over which the seller has no control, the Seller assumes no responsibility for 

compliance with those laws and regulations, whether by the way of indemnity, 

warranty or otherwise.

June 30, 2003

Содержание QP Series

Страница 1: ...d understood prior to installation by all personnel who install operate and or maintain this product On line product registration parts ordering and warranty information is available at www quincycompressor com Manual No 2022201802 July 2014 Edition QPSeries 2 Stage Compressors Instruction Manual ...

Страница 2: ......

Страница 3: ...7 Location 8 Electrical Supply Requirements 9 Wiring Piping Schematics 10 Mounting 17 System Components 17 Induction System 19 Compressed Air Discharge System 20 SECTION 4 START UP OPERATION Pre Starting Checklist 24 Initial Starting Operating 25 Daily Starting Checklist 26 SECTION 5 MAINTENANCE LUBRICATION Stopping for Maintenance 27 Maintenance Schedule 27 Lubrication 29 Lubricant Filter 30 Pull...

Страница 4: ...ng equipment should be read and understood prior to starting the compressor If there are any questions regarding any part of the instructions please call your local Quincy distributor or the Quincy Compressor factory before creating a potentially hazardous situa tion Life limb or equipment could be saved with a simple phone call Compressors are precision high speed mechanical equipment requiring c...

Страница 5: ...Compres sor s approval Be sure that all tools shipping and installation debris have been re moved from the compressor and installation site prior to starting the compressor Do not operate the compressor in excess of the ASME pressure vessel rating for the receiver or the service rating of the compressor whichever is lower Make a general overall inspection of the unit daily and correct any unsafe s...

Страница 6: ...stributor or the factory check the maintenance requirements and the troubleshooting guide for your compressor Most warranty issues can be resolved by following proper maintenance procedures Quincy Compressor neither states as fact nor in any way implies that the above list of safety precautions is an all inclusive list the observance of which will prevent all damage to property or injury to person...

Страница 7: ...eted Principles of Lubrication Systems Pressure Lubricated Compressors QP Series Moving parts within the crankcase are supplied with lubrication by a positive displacement gerotor type oil pump Oil is drawn up from the bottom of the crankcase to the oil pump through an oil sump strainer screen The oil is then forced under pressure through the oil filter Oil travels under pressure through drilled j...

Страница 8: ...n Lane Quincy Ill 62305 3116 Water and moisture vapor removal increases the efficiency of air operated equipment reduces contamination and rusting increases the service life of pneumatic equipment and tools prevents air line freeze ups and reduces product rejects ...

Страница 9: ...se a triple voltage 115 208 230 single phase motor or 208 230 460 3 phase motor for 208 volts or lower Use a 200 volt or 208 volt motor only Step 5 Read the pressure relief valve nameplate to be sure it does not exceed the working pressure shown on the compressor or any other component in the system Step 6 Read and understand the safety precautions contained within this manual The successful and e...

Страница 10: ...ed and operated in a secure level uprightpositioninanareathatisclean dry welllighted adequatelyventilated and not less than 24 inches to a wall or other compressor Note A gas engine will produce carbon monoxide always provide adequate ventilation Inspec tion and mainte nance checks are required daily Therefore sufficient space needs to be provided around the compressor for safe and proper in spect...

Страница 11: ...ate wire size and transformer capacity Verify that the electrical supply voltage matches the requirements of the motor A suitable circuit breaker or fused disconnect switch should be provided When a 3 phase motor is used to drive a compressor any unreasonable voltage imbalance between the legs must be eliminated and any high or low voltage corrected to prevent excessive current draw Note This unit...

Страница 12: ... L3 CAUTION Verify all wires are secure and fasteners are torqued before connecting power to the unit All wires are red unless otherwise specified Dashed lines represent wires supplied by others At Installation the customer is to provide Disconnect and branch circuit overcurrent protection and grounding between the power supply and the electrical control enclosure in accor dance with the National ...

Страница 13: ...1 L2 CAUTION Verify all wires are secure and fasteners are torqued before connecting power to the unit All wires are red unless otherwise specified Dashed lines represent wires supplied by others At Installation the customer is to provide Disconnect and branch circuit overcurrent protection and grounding between the power supply and the electrical control enclosure in accor dance with the National...

Страница 14: ...om the pressure switch To Re install the Cover 1 Make sure the switch handle is in the OFF position as shown 2 Carefully slide the cover over the pressure switch DO NOT FORCE 3 Re install the small cover screws and tighten CAUTION Verify all wires are secure and fasteners are torqued before connecting power to the unit At Installation the customer is to provide Branch circuit overcurrent protectio...

Страница 15: ...QP Series Quincy Compressor 2022201802 July 2014 13 3501 Wismann Lane Quincy Ill 62305 3116 Fig 3 4 Start Stop Control Piping Schematic WP1781B ...

Страница 16: ...QP Series Quincy Compressor 2022201802 July 2014 14 3501 Wismann Lane Quincy Ill 62305 3116 Fig 3 5 Continuous Run Load Unload Control Piping Schematic WP1781C ...

Страница 17: ...QP Series Quincy Compressor 2022201802 July 2014 15 3501 Wismann Lane Quincy Ill 62305 3116 Fig 3 6 Dual Control with Pilot Valve Unloading Piping Schematic WP1781A ...

Страница 18: ...QP Series Quincy Compressor 2022201802 July 2014 16 3501 Wismann Lane Quincy Ill 62305 3116 Fig 3 7 Dual Control with Solenoid Valve Unloading Piping Schematic WP1781 ...

Страница 19: ...dation isolator mounting where necessary Mounting Mobile Units Gas engine driven compressors mounted to truck beds should be fas tened in such a way so as not to create any stress to the air receiver tank Truck beds characteristically have a tendency to flex and could cause damage to the receiver tank if the tank is fastened directly to the truck bed It is the user s responsibility to provide an a...

Страница 20: ...never removed before cutting off and locking out the main power supply Check Valves Check valves are designed to prevent back flow of air pressure in the com pressed air system air flows freely in one direction only The check valve must be properly sized for air flow and tempera ture Do not rely upon a check valve to isolate a compressor from a pressurized tank or compressed air delivery system du...

Страница 21: ...mote Inlet Filters Depending on the size of the compressor and the size and construction of the room in which the unit operates the air inlet may have to be located outside of the room If it is necessary to remotely install the air filter make the inlet piping as short and direct as possible Remotely in stalled air filters can lead to vibrations in the inlet piping These vibra tions can be minimiz...

Страница 22: ...ed by pressure relief valves should be installed at all service line outlets to eliminate leakage while the tools are not in use The discharge piping from the tank of a stationary unit must be equipped with a properly rated flexible connection As with any piping all parts of the discharge piping should fit so as not to create any stress between the piping and components Pneumatic Circuit Breakers ...

Страница 23: ...e An auto matic drain valve is recommended Extend piping away from the unit and any personnel in the immediate area to provide safe and convenient removal of excess moisture If the air receiver is going to be subject to temperatures of 32 F or below provisions must be made to guard against freezing of the pressure relief valves check valves pressure gauge and moisture drain Condensation Rust can f...

Страница 24: ... damage to property and injury to per sonnel Do not open a manual tank drain valve on any air tank containing more than 30 PSIG of air pressure Never attempt to relieve an air tank by removing a pipe plug or any other system component Manually Draining An Air Tank Step 1 Disconnect lockout the compressor from the power source electric models or disconnect the spark plug wire from the spark plug ga...

Страница 25: ...rmandatoryairtank maintenance information Tank Capacity Horizontal or Vertical Minimum Allowable Wall Thickness Visually Inspect Hydrostatically Inspect Head Shell 30 Gal Horizontal 094 106 Yearly 10 Years 30 Gal Vertical 109 111 Yearly 10 Years 60 Gal Horizontal 109 135 Yearly 10 Years 60 Gal Vertical 109 111 Yearly 10 Years 80 Gal Horizontal 109 135 Yearly 10 Years 80 Gal Vertical 131 133 Yearly...

Страница 26: ...kcase Check the lubricant level in the crankcase Refer to SECTION 5 Lu brication for quantity and types of lubri cant to be used Step 3 Check motor pulley and compressor sheaves for alignment and tightness on shaft Refer to SECTION 5 Pulley Sheave Align ment Belt Tension Step 4 Manually rotate the compressor sheave several rotations to be sure there are no mechanical interferences Step 5 Check inl...

Страница 27: ...en the locknut on the adjustment screw located on the right side of the oil pump housing see Fig 4 1 Oil Pressure Adjustment Increase the oil pressure by turning the adjustment screw clockwise de crease the oil pressure by turn ing the adjusting screw counterclockwise After adjustment tighten the locknut Check the air receiver pressure gauge or system pressure gauge for proper readings If inadequa...

Страница 28: ...onditions and re place if necessary Step 4 Jog the starter button and check compressor rotation refer to Steps 14 15 of Pre Starting Checklist Note Continuous Run Units Prior to starting a continuous run unit flip the toggle lever on the pilot valve stem to the Manual Unload position see Fig 4 2 Now the compressor can be started unloaded Once the compressor is running at full speed flip the toggle...

Страница 29: ...be serviced Step 5 Wait for the unit to cool before starting to service Temperatures of 125 F can burn skin Some surface tem pera tures exceed 350 F when the compressor is operating Maintenance Schedule To assure maximum performance and service life of your compres sor a routine maintenance schedule should be developed Refer to t he backof this manual for a maintenance procedures intervals chart T...

Страница 30: ...ccurs first change more frequently in harsher environments Torque pulley clamp screws or jamnut Every 1000 Hours or Every 6 Months When Quin Cip D lubricant is used lubricant change intervals may be extended to every 1000 hours or every 6 months whichever occurs first change more frequently in harsher conditions Retorque the cylinder to head capscrews Refer to SECTION 4 Torquing Cylinder to Head C...

Страница 31: ...min imize friction and wear limit lubricant carryover and reduce carbon and varnish deposits They will support the performance characteristics and life designed into all Quincy compressors and are highly rec ommended Refer to the charts below to determine the correct amount of lubricant and viscosity to use for your model and applica tion Approximate Crankcase Lubricant Capacities Basic Compressor...

Страница 32: ...verloading excessive vibration and premature belt and or bearing failure To prevent this from happening check the pulley sheave alignment and belt tension on a regular basis refer to SECTION 5 Maintenance Schedule Periodically inspect the motor pulley s and compressor sheave s for oil grease nicksorburrs Cleanorreplaceifnecessary Makesuretheyaresecurely fastened Align the compressor sheave with th...

Страница 33: ...the mini mum and maximum values shown Adjust belt s accord ingly Newbeltsshouldbeinitiallytensioned to the maximum value plus 33 multiply by 1 33 Step 5 Recheck the tension of the new belts several times in the first 50 hours of operation and adjust if necessary Thereafter check belt tension on a regular basis refer to SECTION 5 Mainte nance Schedule Pressure Switch Adjustment Pressureswitchesprov...

Страница 34: ...es sure switch Never exceed the designed pressure for the system or overload the motor beyond its Maximum Amp Draw Full Load Amps x Service Factor Maximum Amp Draw Never assume a compressor is safe to work on just because it is not operating It may be in the automatic stand by mode and may re start any time Follow all safety precautions outlined in SECTION 5 Stopping For Maintenance WARNING Full l...

Страница 35: ...ed maximum pressure will void the warranty and may cause personal injury Setting Unload Pressure Step 1 Flip the toggle to the RUN position as shown or turn the knurled knob if so equipped coun terclockwise until it stops Step 2 Loosenlocknut coun terclockwise Sta bilize with back up wrench Step 3 Turn clockwise to increase unload pres sure turn counterclockwise to decrease unload pressure Hold po...

Страница 36: ...doesnotrunlongenoughtogethotandvaporizetheliquids lubricant appears milky squeezedoutoftheairduringcompression compressormaybetoolarge for application Incorrect or inferior grade of lubricant System pressure leaking back through dis charge valve Rusty valves Compressor operated too infrequently and or cylin ders Compressordoesnotrunlongenoughtogethotandvaporizetheliquids squeezedoutoftheairduringc...

Страница 37: ...pressor valves or unloaders defective Excessive system leakage Compressor operating at incorrect speed Unloader pilot differential set too close Pressure switch defective Defective pressure switch Moisture or oil buildup on the pressure switch diaphragm Ruptured diaphragm Burned contact points Plugged air passage from the receiver to the pressure switch Loose electrical connection Excessive air pr...

Страница 38: ...stem Defective compressor valves Pressure setting too high Clogged intercooler internally or exter nally Inadequate ventilation or recirculation of hot air Pulley sheave rotation wrong Incorrect speed Lubrication inadequate Compressor incorrectly sized High discharge Compressor valve assemblies defective temperature Discharge pressure too high Inadequate ventilation or hot air recirculat ing Cooli...

Страница 39: ...ctrical connection amper age allowed multiply Wire size too small the FLA on the motor Incorrect oil nameplate by the service Discharge pressure too high factor Intercooler plugging CAUTION Bearings tight or seizing Motor surface temperature No crankshaft endplay normally exceeds 170 F Motor sized incorrectly Motor defective Drive belts too tight Failure to start Power not on Blown circuit fuse Ov...

Страница 40: ...sor 2022201802 July 2014 38 3501 Wismann Lane Quincy Ill 62305 3116 SECTION 7 REFERENCE INFORMATION Decal Locations Typical QP Series Unit with Horizontal Receiver Typical QP Series Engine Driven Unit with Horizontal Receiver ...

Страница 41: ...QP Series Quincy Compressor 2022201802 July 2014 39 3501 Wismann Lane Quincy Ill 62305 3116 Typical QP Series Unit with Vertical Receiver ...

Страница 42: ...thirty 30 days after receipt of notification of readiness for shipment Claims for shortages will be deemed to have been waived if not made in writing with ten 10 days after the receipt of the material in respect of which any such shortage is claimed Seller is not responsible for loss or damage in transit after having received In Good Order receipt from the carrier All claims for loss or damage in ...

Страница 43: ...ual provided with Quincy Compressor products as well as any instructions supplied by manufacturers of supporting equipment should be read and understood prior to performing maintenance NOTE Make your entries on a copy of this form Retain this original form to make more copies in the future Suggested Weekly 40 hrs Intervals Maintenance Procedures 1 2 3 4 5 6 7 8 9 10 11 12 manually test pressure re...

Страница 44: ...Reciprocating Systems 217 222 7700 Air Master 217 277 0270 E mail info quincycompressor com Website quincycompressor com ...

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