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Makita MAC1200, Руководство пользователя

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Makita MAC1200 Скачать руководство пользователя страница 1

Содержание MAC1200

Страница 1: ...preferred Use only afuse or circuit breaker that isthe same ratingas the branch circuit the air compressor is operated on If the air compressor is connected to a circuit protected by fuses use time delay fuses I Model No Horsepower Displacement CFM SCFM G2 40 psig SCFM G2 9Opsig Cut In cut out Bore Stroke Voltage Single Phase Fuse Type Amperage at Max Pressure Tank Size U L CUL Listed MAC 200 c 2 ...

Страница 2: ...ionCords 6 Piping 6 GroundingInstructions 67 Break inProcedures 7 Additional Regulators Controls 7 Page OPERATINGPROCEDURES 7 Daily Start up Checklist 7 MAINTENANCE 8 Air Filter Inspectionand Replacement 8 Safety Valve Inspection 8 Check Valve Replacement 8 Motor 8 STORAGE 9 TROUBLESHOOTINGGUIDE 9 10 AIR COMPRESSOR DIAGRAM 11 AIR COMPRESSORPARTS LIST 12 AIR COMPRESSOR PUMP DIAGRAM 13 AIR COMPRESSO...

Страница 3: ...red b electricity Like anv other electricallv powered device it is NOT USED PROPERLY it MAY CAUSE ELECTRICAL SHOCK ELECTRICAL GROUNDING FAILURE TO PROVIDE ADEQUATE GROUND ING TO THIS PRODUCT CQULD RESULT IN SERIOUS INJURY OR DEATH FROM ELECTROCUTION SEE GROUNDING INSTRUCTIONS IF APPLICABLE It is normal for ELECTRICAL CONTACTS within the motor and pressure switch to SPARK WHENEVER THE COMPRESSOR ST...

Страница 4: ...y come into contact with you or your clothing Contact with HOT PARTS such as the compressor head or outlet tubes COULD RESULT IN A SERIOUS SKIN BURN t HOW TO PREVENT IT NEVER INHALE AIR FROM THE COMPRESSOR either directly or from a breathing device connected to the compressor WORK IN AN AREA equipped WITH GOOD CROSS VENTILATION or safety data sheet FOR THE MATERIAL YOU ARE SPRAYING USE A NIOSH MSH...

Страница 5: ...secticides etc An air pressure regulator is supplied for these applications Separateair transformers which combine the functions of air regulation and or moisture and dirt removal should be usedwhere applicable I ON RECEIPT DAMAGE Each air compressor outfit is carefully tested and checked before shipment With improper handling dahage may Immediately upon arrival check equipmentfor both concealedan...

Страница 6: ...ssor should be located at least 12 away from the wall or other obstructions that will interfere with the flow of air The air compressor head and shroud are designed to allow for proper cooling If humidity is high an air filter can be installedon the air outlet adapter to remove excessive moisture Follow the instructions packaged with the air filter for proper installation Lubrication and Oil This ...

Страница 7: ... compressor for 15 minutes Makesure the drainvalve is open and there is littletank pressurebuild up After 15 minutes closethe drain valve by turning itcompletelycounterclockwise The air rdceiver will fill to cut out pressure and the moty will stop The compressor is now ready for use f OPERATING PROCEDURES Daily Start up Checklist When youare finished 7 1 Before attaching air hose or accessories ma...

Страница 8: ...ve turn counterclockw e using a socket wrench 6 Checkthatthe valve disc movesfreely insidethe checkvalve and that the spring holdsthe disc inthe upper closed position The check valve may be cleaned with a strong solvent Apply sealant to the check valve threads Reinstall the check valve turn clockwise Keepthe airfilter clean at alltimes Do not operatethe compressor with the air filter removed A dir...

Страница 9: ...ty valve 9 CORRECTION Move the pressure switch lever to the OFF position If the outfit doesn t shut off unplug If the electrical contacts are welded together replace the pressure switch If the contacts are good check to see if the pin in the pressure release valve is stuck If it does not move freely replace the vaive Returnthe outfiito an authorizeddealer to check and adjust or replace switch Tigh...

Страница 10: ...gewireorlengthofextensioi ord heck valve stuck open oose electricalconnections Possibledefectivecapacitor Paint spray on internalmotor parts Possibledefective motor Fuseblown circuit breakertripped hotorwillstartautomaticallywhentank pressuredrops ielow cut in pressure of pressure switch heck for proper gauge wire and cord lenah emoveand clean or replace heck wiring connection inside pressure swit...

Страница 11: ...AIR COMPRESSOR DIAGRAM Kf NO 17 18 23 TORQUE 95 to 105 in Ibs 50 TO 60 in Ibs SNUG 23 24 25 34 29 11 ...

Страница 12: ... 1 AC 0270 CAC 1419 AC 0397 AC 0430 AC 0231 TOOL TRAY REAR SHROUD HEXNUT 1 4 20UNC 2 USED SHROUD BRACKET 2 USED PUMP ASSEMBLY NUT SLEEVE ASSY 3 8 OUTLET TUBE TANK HANDLE GRIP NUT SLEEVE ASSY 1 4 2 USED CONNECTOR BODY CHECK VALVE PRESSURE RELIEF TUBE CUP SADDLE MOUNT 2 USED SCREW 10 x 5 8 NIPPLE RUBBER BUMPER 4 USED SAFETY VALVE STRAIN RELIEF BUSHING 2 USED SCREW 4 USED QUICK CONNECTOR REGULATOR GA...

Страница 13: ...AIR COMPRESSOR PUMP DIAGRAM 5 8 lwl I I 66 I100to 120 In Lbs I 67 59uz 7 0 w7 v7 69 62 66 65 13 ...

Страница 14: ...alve plateassembly includesvalves restrictors screws o r i n g Connectingrodassembly Cylindersleeve positionlocatingmarktowardmotor Motor EccentricFlywheel BearingAssy Screw 1 4 20unc 2A Fan Screw 1 4 20uncx 75 Screw 10 24X 75T25Tom ConnectingRodCap CompressionRing Shim 1 6 NOTILLUSTRATED PressureReliefValve AirFilterReplacement Keys 57 59 60 61 70 71 and 72 are purchased as part of KK 4835piston ...

Страница 15: ...SERVICE NOTES i 15 ...

Страница 16: ... i _ OWNERS MANUAL FOR Permanently Lubricated Air Compressor MODEL NO MAC1200 ...

Страница 17: ...je a max Presi6n TamaAodetanque Aprobado pour ULy CUL Tipodefusible MAC1200 2HP P 11 9 8 3 6 1 100PSI 125PSI 2 38 1 35 4 120 L Fusetron Tipo T 15Amps 4 Galones RequerimientoMinimode Circuit015Amps Espreferibleun interruptor de circuito Usarsolo unfusibleo interruptordecircuitodel mismo amperajeque el circuitoen el cual esta operando elcompresor de aire Siel compresorde aire esta conectadoa uncircu...

Страница 18: ...SERIOS LA PgRDIDA DE VIDA i P6gina Pagina I I fl PAUTASDESEGURIDAD 2 TmmDEADVERTENClAS 3 4 GLOW10 5 ClCLODElRABAJO 5 I N F O R M A C I O N GENERAL 5 INSPECCION ALRECIBIR 5 DESCRIPCION DELAOPERACION 5 INSTALACIONYPROCEDIMIENTOSPARAEL ASENTAMIENTO 6 7 Ubicaci6n del Compresor deAire 6 Aceite y Lubricacion 6 Cordones de Extension 6 Tuberias 6 lnstrucciones para Conexion a Tierra 67 Reguladoresy Contro...

Страница 19: ...tro dispositivo electrica USAADECUADAMENTE PUEDECAUSARCHOQUEEL CTRICOSINOs 0 CONEXION A TIERRA EL NO HACE ADECUADAMENTE IA CONEXION A TIERR DEL PRODUCTO PUEDE RESULTAR El LESIONES SERIAS 0 MUERTE DEBIDO ELECTROCUCION VER W INSTRUCCIONESD CONEXIONA TIERRAAPLICABLES r Es n o T a lque el motory el INTERRUPTORD 1 PRESION emitan CHISPAS CUANDO E COMPRESOR ARRANQUE Y PARE COMO EVITARLO DRENAR EL TANQUE ...

Страница 20: ...l E W CALIENTEStales comi el cabezaldel compresoro 10s tubos de salid PUEDENCAUSARUNAQUEMADURASERIAEl LA PIEL COMOEWTARLO 1 NUNCA INHALAR EL AlRE PROVENIENTE DEL COMPRESOR ya sea directamente o a traves de un dispositivo para respirar conectadoa 1compresor TRABAIARENUN AREA BlENVENTILADA Leer y SEGUIR W INSTRUCCIONES DE SEGURIDAD provistas en las etiquetas y hobs de datos de seguridadDELMATERIAL O...

Страница 21: ...de plastico rociar herbicidas insecticidas etc Se requiereun reguladordeaireparalamayorfadelas aplicaciones r Cuando fuese necesario se debe usar un transformador de aire independiente que combine las funciones de regulacidnde aire ylo eliminacih de hwnedady suciedad INSPECCION AL RECIBER DANOS Cada equipocompresor de aire es cuidadosamenteinspeccionadoantes de su embarque E l manipuleoinadecuadod...

Страница 22: ...resor de aire esun diseiiados para permitir el enfriamiento apropiado Silahumedadfuesealta sepuedeinstalarunfiltrodeaire en el adaptadorde salidadeairepararetirarel excesodehumedad Para una instalacion adecuada seguir cuidadosamente las instruccionesprovistascon el filtrode aire _ I I Tuberias Cont Si fuese necesaria una tuberia usar un tubo que sea del mismo diametroquelasalidadeltanquedeaire Los...

Страница 23: ... Hacerfuncionar el compresor por 15minutos Asegurarse que el vAlvula de drenaje est6 abierto y que no haya acumulacih de presionen el tanque f Despubsde 15minutos cerrarel vdvula e drenajegimndo laperillacontrael sentidodelrelq E laireseIlenarihastaque alcance la presi6nde cortey el motor se apagari Mora el compresor estA listo parausar PROCEDIMIENTOS PARA OPERAR lnspecciones Dianasparael Arranque...

Страница 24: ...o de aire limpio en todo momento No operar el compresorsin elfiltrode aire Unfiltro sucioimpediraqueel compresoropereamiximacapacidad Verificarque elfiltrodeaire est6limpioantesde usarel compresor Siestuviesesucio simplementesacarloy reemplazarlocon unfiltro nuevo Valvula de Seguridad lnspeccion SI LA VALVULA DE SEGURIDAD NO FUNCIONA APROPIADAMENTE EL TANQUE PUEDE SOBRECARGARSE DE PRESIONY ROMPERS...

Страница 25: ... aire defectuoso 9 Fugaspor la empaquetadura Es normalqueOcurrauna ligera caida de presion Posible defect0 en la valvula de seguridad SOLUCION inoverlapalanquitadelinterruptordepresiha lap i c i hde OFF SilaunidadFIO seapagay lcscontactoselktricos se ranfundidoy pegado reemplazarel intemptor de presih 3 10s contactos esth buenos verificar si el conector al ondodel tanqueenlapartedeabajo delavalvul...

Страница 26: ...ooperarel Dmpresordentrodelareade pintado erificary reemplazarsi es necesario wmontar limpiaro reemplazar justarlasconexiones Verla Secci6nFugas de Aire en iGuiade Diagn6sticode Problemas Iqarqueelmotorseenfriey el interruptordesobrecarga eroposicionarcIautomaticamente I motor arrancad automaticamentecuando la presi6n le1tanque caiga por debajo del nivel de arranque del iterruptorde presion lerifi...

Страница 27: ...DIAGRAMA DEL COMPRESOR DE AlRE NUMERO ENDIAG 1 18 23 TORQUE 95 a 105 Pulg Lb AJUSTAR 50 a 60 Pulg Lb 8 4 29 11 ...

Страница 28: ...1 BANDEJAPARAHERRAMIENTAS CUBIERTAPOSTERIOR BRAQUETEDELA CUBIERTA SE USAN2 BOMBA TUERCA38 TUB0 DESALIDA TANQUE FORRODELASA TUERCA 1 4 SEUSAN2 CONECTOR VkVUlA DECHEQUE0 TAPA PARA PATA SEUSAN2 TORNILLO 1 4 20X 0 75 SEUSAN4 TORNILLO 10X 5 8 NIPLE PARACHOQUESDECAUCHO SE USAN4 BUJE DEALlVlO DETENSION SEUSAN2 TORNILLO SEUSAN4 REGULADOR MEDIDOR SEUSAN2 INTERRUPTORDELMULTIPLE CORDONDESUMlNlSTRO ELlikTRICO...

Страница 29: ...5 56 66 69 70 100 a 120 Pulg Lb 100 a 120 Pulg Lb 100 a 120 Pula Lb 100 a 120 Pulg Lb 50 a 60Pulg Lb 42 a 48 Pulg Lb c I NUMERO I I 58 i i bbsmdeawwd6ndeM q1edu oext delabrruest6dm conI sparteextern delrodamlento COLOCARCON LA MARCA DE BICAC NAWNTAND HACIA b 13 ...

Страница 30: ...marcade ubicacionapuntandohaciael motor 62 65 66 67 69 i I I I J70 71 472 73 MO 9045 AGO140 AGO108 SSF 615 SSF 586 SSF 3158 1 DAG161 Motor Cojinete Excbntricode laVolante Tomillo 1 4 20UNC 2A Ventilador Tornillo 1 4 20uncx 0 75 Tornillo 10 24X 0 75 T25Tom Tapadelt u bconector Anillo de Compreskjn Umina N ESEMUESTRA Valvula de Alivio de Presion Filtrode Aire de Repuesto KK 4315 AGO281 1 i PiezasNo ...

Страница 31: ...NOTAS i P 15 ...

Страница 32: ...sma horid0 Busdo par un dekto de fabricaciino matmid Makb a roparar6sinc a p a i g w 0 a de Makita ta sagprantlanoSQ a p l icuando ohcahanhechoohanintenladoh a wrqmrsciones Requiereroparacionesd o b ia 1w e mrmal La hsnamientahaai abwada mal u d a o el mantenimientohasido inadecuacb So hanheck akemciorm a lahemmienta Enni rinuu Mddt sarinrponlatJ por loalguno y sa indindo incMeWocon ented I M o us...

Страница 33: ...max Capacitedureservoir U L et CUL Genredefusible Exigencede circuit minimale 15amperes MAC1200 8 3 6 1 5 4 100 Ib pd 125Ib pd 23 8pO 1 35 0 120 FusetronGenreT 15amperes 4 gallons 2 Undisjoncteur est re mande N utilisez qu unfusible oudisjoncteur quia l a memevaleur nominale que le circuit de derivation du compresseurd air Si le compresseur d air est branch6 sur un circuit protegepardes fusibles u...

Страница 34: ...TE 6 7 Emplacementducompresseurd air 6 Lubrificationet huile 6 Rallonges 6 Tubages 6 Directivesde misea laterre 6 7 Commandesetregulateurssupplementaires 7 Proceduresde mise en route 7 4 I PROC DlJRESOPERATlONNELLES 7 Listedeverificationquotidienne de miseen fondion 7 ENTRETIEN 8 Filtrea air Vkrification et remplacement 8 Soupapede sOrete Verification 8 Soupapede retenue Remplacement 8 Moteur 8 EN...

Страница 35: ...DECARRhDU COMPRESSEUR PREVENTION PURGER L E RESERVOIROUOTlDlENNEMENT OUAPRBCHAQUEUTIUSATION Silekenroir accuse unefuiteavec letemps remplacez le immediatementparunnouveaurkervoir ou unnouveaucompresseuraucomplet NEJAMASperforeravecuneperceuse souder ou FAIREUNEMODIFICATIONOUELCONOUE AU RESERVOIRouA sesaccessoires Nejamak tenter de reparerun dommageou unefuiie sur le reservoir Remplacer par un novv...

Страница 36: ...eur ou des tubes dt A LA PEAU sortie PEUVENTCAUSER DEGRAVESBROLURE PREVENTION NE JAMAIS INHALER YAIR EMIS P A R E COMPRESSEUR quecesoit directement ou d un dispositif respirateur branche au compresseur TRAVAILLER DANS UN ENDROIT muni DUNE BONNE VENTIIA TlON TRANSVERSALE Bien lire et RESPECTERLES DlRECnVES DE SECURITE indiquees sur I etiquette ou la fiche signaletique DE LA MATIEREOUI EST VAPORISEE...

Страница 37: ...etc Unrbgulateurde pression air est foumipourlaplupartdeces applications Untransformateur A airqui combinelesfonctions de rbgulationd air et d 6liminationde I humidite et de la salet6devraitBtreutilis6lorsque applicable VERIFICATION SUR RECEPTION 6 DOMMAGES Chaquecompresseur d air est soigneusementmis i iI essai et verifieavant expaition Unemanutentioninapropriee peut causerdes dommages aI apparei...

Страница 38: ...oumi par lecompresseur Lecompresseurd airdoit Btre situ4B unedistanceminimalede 12pod un murou detoutes autres obstructions qui pourraientnuireaudebitd air LatBte etleboitierdu compresseursontconpuspourpennettreunrefroidissementadQuat del appareil Sil humiditeestBlevee unfiltrelairpeut Btreinstallesur I adaptateurdesortied airpourenQiminerl excbs Suivezlesdirectives surI emballagedufiltrepourunein...

Страница 39: ...l y a peu d accumulationdepressiondans ler6servqir f r l 5 m i n f e z 1 e n e t e n 1 e t o u m p l b danslesenscontrairedesaiguillesd unedntre Lecdlecteur d air se remplit jusqu a la pressionde coupecircuit puis le moteurs arr6te Lecompresseur est maintenantpr6t B Btre Utirie PROCEDURESOPERATIONNELLES Listedeverificationquotidiennede miseen marche Unefois que vous avez termine t 1 2 3 4 5 Avantd...

Страница 40: ...uill6nepermet pasaucompresseurdefonctionnerA sapleinecapacite Avantdutiliserlecompresseur verifiezlefiltreiiair pourvous assurerqu il est propre siilestsouill6 ilsuffitdeletirer pourI enleveret le remplacer Soupapede sOret6 Vdrification 7 8 9 Enlevetletubedetendeurdepressionet lafixation Devissalasoupapederetenue toumezdanslesen contraire desaiguillesd unemontre enutilisantunecl6A douille VBrifiez...

Страница 41: ... AIR Faitesfonctionner la soupape de siirete manuellement en tirant surl anneau Silasoupapeaccusetoujoursunefuite remplacez la PROBLEME Tropfortepressiondanslerbervoir lasoupapede sOrete saute Fuited air aux raccords Fuited airaproxirniteouiil interieur de lasoupapede retenue Fuited airaud6tendeurdepression Fuited airdanslereservoird airou aux soudures du reservoird air Fuited airentrelateteet lap...

Страница 42: ...uelepi3 minstandardouquelapressionfoumie parlecompresseurd air vousavezbesoind unplusgros compresseur Nettoyezouremplacezlefiltred admissiond air Nefaites pasfonctionnerlecompresseurd airdanslachambrede vaporisationdepeinture Verifiez et remplacezsi nkessaire Enlevezet nettoyezou remplacez Resserrez les raccords Voir la sectionportant sur les bitesd airdansleGuidededepannage VBtifiezsilecalibraged...

Страница 43: ...DIAGRAMME DU COMPRESSEUR D AIR C COUPLE No 18 ERGOT 23 50 a 60 livres pouce 17 95 a 105 livres pouce 29 11 ...

Страница 44: ...SA SIX PANS 114 2 ONCES 2 UTILISl FIXATIONSDUBOiTlER 2UTILISEES MONTAGEDELA POMPE VIS 10 32 2UTILISGES ENS XIOUS E T MANCHONS3 8 PO TUBE DESORTIE VIS 10 9x50 2UTILISEES MANCHEAVEC PRlSE ENS XOUS ETMANCHONS114PO 2UTILISES CONNECTEURDESTRUCTURE SOUPAPEDE RETENUE TUBE DeENDEUR DEPRESSION BO TIER ARRIERE RESERVOIR BAGUEDUCHEVALET 2 UTILISEES VIS MMM 114 PO 20 x 75 2 UTILISEES PARE CHOCSENCAOUTCHOUC 4U...

Страница 45: ... DIAGRAMME DE LA POMPE DU COMPRESSEUR D AIR No COUPLE 55 100a 120 livres pouce 100A 120 livres pouce 56 71 69 100h 120livres pouce 70 50 a 60 livres pouce 42 h 48 livres pouce 58 5g 0 7 0 7 1 62 13 ...

Страница 46: ...honde lapike de liaison J72 Anneau decompression Clous 1 4 po 20 x 1 1 4 2 utilises Vis 1 4 20 x 1 1 4po 2 utilisees Plaquede montagede lasoupape comprendsoupapes restreignants et vis Manchonde cylindre placezla marquede positionvers le moteur 73 DAG161 Caled espacement NON INDIQUK FiRreA air de remplacement KK 4315 D6tendeurde pression AGO281 Lesdes 57 59 60 61 70 71 et 72 ne peuvent re acheteesq...

Страница 47: ...NOTES D ENTRETIEN f 15 ...

Страница 48: ... nkkprirw en r a n d une w r e nornde I I y a eu abw m w a k vliliplin au mauuvrit enlrelien de i outil C e a modifualimr on1 M6 appalCes 1 l oulil En aucuncas YakHa M plul MN Imw ruponsablr pour lour dommger IndlndrQu resWMlrLI lWS da la Wnlr OU d Puluhlbnd r a prodall Coddnldr ruponsablllldr rpp lqw tanfdurml qu apb Ir p4rlOd bgaranlla YIkh d k l l n r lodemaponubllll pourtouterglnnlla InpUcna I...

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