PVI Industries EZ Plate Скачать руководство пользователя страница 16

EZ Plate™ Storage Water Heater 

 

 16 

PV500-64 12/14

 

8 MAINTENANCE 

WARNING: Turn off all electrical service to the appliance before accessing electrical components or 
terminals located inside the control cabinet, junction boxes or at other points of wiring access. These 
terminals and components may be high voltage. Close and fasten the control cabinet cover, junction boxes 
and all other points of wiring access before restoring electrical service to the appliance. If the electrical 
service is not turned off and these components or terminals are touched, a dangerous shock can occur, 
which can result in property damage, personal injury or death. 

Coupez l'alimentation avant intervention sur l'appareil. 

 

8.1  Temperature and Pressure Relief Valve 

Manually test-operate the temperature and pressure relief valve(s) (T&P) on the storage tank and the pressure relief 
valve (PRV) on the heat exchanger at least once a year by briefly lifting the relief valve lever. If a relief valve does 
not open and close properly when test-operated, it must be replaced with a new relief valve of the same type, rating 
and relieving capacity as the original equipment relief valve it is replacing. See the sections titled “Storage Tank 
Relief Valve Piping and “Heat Exchanger Relief Valve Piping” for important instructions and warnings. 
 

8.2  Thermostats and Temperature Limiting Device 

The temperature limiting device and thermostat temperature sensors extend into the water in the tank. Depending on 
the water conditions in your area, scale may coat the sensors. This coating will affect accuracy of sensors and can 
allow water temperature to exceed the desired limits. Remove and inspect these controls at necessary intervals and 
remove scale if present. 
 

8.3  Control Valve Actuator (if supplied) 

The boiler water control valve actuator is sealed and requires no maintenance. Durability of valve stems and packing 
is dependent upon maintaining non-damaging water conditions. Inadequate water treatment or filtration can result in 
corrosion, scale, and abrasive particle formation. Scale and particulates can result in stem and packing scratches 
and can adversely affect packing life and other parts of the hydronic system. Contact the manufacturer for 
replacement packing and stem & plug assembly. 

 

8.4 Tank 

Depending on water quality and operating temperature, scale can form during operation and will accumulate on the 
bottom of the tank. Inspect the tank every six months or more frequently if higher scaling conditions are present. To 
help prevent the accumulation of scale, flush the tank at the appropriate interval, based on water conditions in your 
location. 

To flush: 

turn off the electrical disconnect switch to remove power and to prevent the unit from operating. 

Open the drain valve and allow water to flow through the tank until it runs clear. Close the drain valve and turn on 
the electrical disconnect switch to restore power. 

NOTICE: 

Since PVI cannot control the use of the appliance, water conditions, or maintenance, the warranty on the 

appliance does not cover poor performance, structural failure, or leaking due to an excessive accumulation of scale. 

a.  If the unit requires shut down, remove all power from the system and close all boiler water and cold water supply 

valves to the unit. If the water heater is removed from service for an extended period of time, the storage tank, 
heat exchanger and piping must also be drained completely, to reduce the risk of damage by freezing, biologic 
growth or by corrosion from stagnant water conditions. 

b.  When the appliance is returned to service, conduct a thorough inspection of all utilities and general appliance 

condition. 

 

Содержание EZ Plate

Страница 1: ...ANCE OF THIS EQUIPMENT READ AND FOLLOW THE INFORMATION IN THIS MANUAL AND ALL OTHER PROVIDED INSTRUCTIONS LABELS AND MARKINGS BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT TO THE INSTALLER After installation these instructions must be given to the equipment user or left near the appliance SPECIAL INSTRUCTIONS TO THE OWNER Retain this manual for future reference These instructions contain...

Страница 2: ...ting Pump s and Valves if equipped 4 7 Filling the Unit 5 Operating and Safety Controls 5 1 Thermostat Settings 5 2 High Water Temperature Limit Controls 5 3 Electronic Low Water Cut Off optional 6 Description of Operation 6 1 Sequence of Operation 7 Start Up and Shut Down Procedure 8 Maintenance 8 1 Temperature and Pressure Relief Valve 8 2 Thermostats and Temperature Limiting Device 8 3 Control ...

Страница 3: ...ories tubs showers and other points of hot water contact Accidental scalding from high water temperatures is a greater risk in some types of installations Some examples are HOMES FOR THE MENTALLY OR PHYSICALLY HANDICAPPED HOSPITALS AND NURSING HOMES ELDER CARE FACILITIES AND REST HOMES ORPHANAGES AND CHILD CARE FACILITIES OTHER INSTALLATIONS WHERE RESPONSE TO CONTACT WITH HOT WATER MAY BE SLOWER O...

Страница 4: ...e 7 Isolation Shutoff Valves 2 Control Enclosure 8 Tank Drain Valve 3 Potable Water Inlet 9 Boiler Water Inlet 4 Potable Water Outlet 10 Boiler Water Outlet 5 Heat Exchanger Pressure Relief Valve 11 Electronic Operating Control 6 Tank T P Relief Valve 12 Boiler Water Control Valve optional NOTE Components controls and connection locations may vary ...

Страница 5: ...equirements of the authority having jurisdiction or in the absence of such requirements with the latest edition of the National Electrical Code ANSI NFPA No 70 When the unit is installed in Canada it must conform to the CAE C22 1 Canadian Electrical Code and or Local Electrical Codes Supply the electrical service specified on the water heater data decal to each water heater Separate electrical cir...

Страница 6: ...iler water pipes should be flushed before assembly and installation Failure to flush lines could cause components to clog or malfunction 2 To avoid shipping damage some piping assemblies may be disconnected and separately secured to the shipping container Such assemblies must be reconnected Align and re connect the heat engine potable water lines to the storage tank as shown in the product descrip...

Страница 7: ...t is strongly recommended that the relief valve s should be manually operated at least once a year If water does not freely flow from the manually operated relief valve or if it does not fully reseat when released the relief valve must be replaced with a new relief valve meeting the same ratings WARNING Do not install a reducing coupling valve or other restriction between the relief valve discharg...

Страница 8: ... piping when tightening unions valves flanges etc Damage caused by plumbing mistakes such as over tightening cross threading or other installation damage is not covered by warranty 4 Install shut off valves and unions in the boiler water and potable water inlet and outlet piping to aid in servicing Use caution when threading pipe nipples into tank and heat engine connections to prevent cross threa...

Страница 9: ...er than the relief valve opening must allow complete drainage of the valve and line and it must be positioned in the floor drain such that water or steam forcefully exiting the drain line does not openly splash The water heater must not be operated without a correctly installed properly sized and properly operating relief valve If a replacement relief valve is required it must be of the same type ...

Страница 10: ...n the relief valve Leave the valve open until a steady flow of water is observed Close valve and complete filling the system 2 Make sure there are no system leaks DO NOT use petroleum based stop leak products All system leaks must be repaired 5 OPERATING AND SAFETY CONTROLS WARNING Turn off all electrical service to the appliance before accessing electrical components or terminals located inside t...

Страница 11: ...iddle of the water heater tank This is used to anticipate changes in the stored water temperature and ensure a consistent water supply temperature Control Buttons SET Displays and modifies the temperature set points In programming mode it selects a parameter or confirms an operation UP Displays and modifies the energy saving Night Time setback settings In programming mode it browses the parameter ...

Страница 12: ...tting of next set point Repeat the operations described at points 3 4 5 To Exit press SET UP or wait 15 seconds without pressing any key NOTE Each point has a time out of 15 seconds If any key is pushed within 15 seconds the controller exits the set points programming procedure NOTE The set value is stored even when the procedure is exited by waiting the time out to expire To Change Other Paramete...

Страница 13: ... Failure feature of this product Unit de energized after timer delay Audible alarm sounds Alarm contacts close for remote indication of alarm Internal alarm register will communicate an alarm condition though the Modbus RTU communication link Press any button to reset while alarming AL3 Digital input 3 is activated Unit de energized after timer delay Audible alarm sounds Press any button to reset ...

Страница 14: ...ed together in the typical side by side configuration If necessary the storage tank and heat engine can be relocated by the customer using field supplied piping A larger field supplied pump may be necessary when increasing the distance between the heat engine and the tank 6 1 Sequence of Operation 1 When there is demand for hot water consumption hot water exits from the top of the storage tank and...

Страница 15: ...age personal injury or death 4 Push the operating switch to ON to energize the pump and boiler water control valve if supplied and to begin heating the water in the storage tank Allow the water temperature in the storage tank to rise above the set point entered into the programmable electronic operating control thermostat and to de energize the circulating pump and boiler water control valve if su...

Страница 16: ...esent 8 3 Control Valve Actuator if supplied The boiler water control valve actuator is sealed and requires no maintenance Durability of valve stems and packing is dependent upon maintaining non damaging water conditions Inadequate water treatment or filtration can result in corrosion scale and abrasive particle formation Scale and particulates can result in stem and packing scratches and can adve...

Страница 17: ...alves to the tank and cold water recirculation inlet With the heat exchanger properly cooled and depressurized remove the plugs from the CIP fittings The heat exchanger is cleaned by flushing with a suitable food grade acid detergent or biodegradable descaler available at most plumbing supply outlets Isolate the heat exchanger from the hot boiler water and close the tank water isolation valves loc...

Страница 18: ...n mounting bracket and remove cam from actuator shaft d Lift valve stem and plunger assembly to full upward position e Install the cam onto the actuator shaft with the cam lobe facing up f Reposition actuator and install the mounting screws g Apply power to actuator Should drive CW rotation and stem down h Install cover and screws i Install indicator with screw pointing toward open 3 Adjust Valve ...

Страница 19: ...ves for proper operation d Test high limit and operating temperature controls 2 Semi Annually a Recalibrate all indicating and recording gauges b Check piping and wiring of all interlocks and shutoff valves 3 Monthly Maintenance a Test low water cutoff device if equipped b Check gauges monitors and indicators c Check instrument and equipment settings 4 As Required a Tank flush and cleanout b Clean...

Страница 20: ...nspect the heat exchanger for excessive scaling or fouling on the water side and clean if needed e Cause Abnormal operating conditions Solution The water temperature has a significant effect on the efficiency of the heat exchanger Check if the setpoint is higher than specified Confirm the measured flow rate with meters or by volume and rate Check that there are no other loads on the heater Check i...

Страница 21: ...cessary b Cause The pump is not deactivating Solution Relay in the system is malfunctioning Replace defective components as required Problem 5 Heat exchanger visibly leaking a Cause Plumbing connection loose Solution Check and tighten plumbing connection b Cause Double wall heat exchanger leak Solution If one or more heat exchanger plate walls are breached a double wall heat exchanger will leak at...

Страница 22: ...EZ Plate Storage Water Heater 22 PV500 64 12 14 10 STANDARD EZ PLATE STORAGE WATER HEATER WIRING DIAGRAMS 10 1 EZ Plate Storage Water Heater Point to Point Wiring Diagram ...

Страница 23: ...EZ Plate Storage Water Heater 23 PV500 64 12 14 10 2 EZ Plate Storage Water Heater Ladder Diagram ...

Страница 24: ...ter conditions or maintenance the warranty on the EZ Plate Water Heater does not cover poor performance structural failure or leaking due to an excessive accumulation of scale MODEL NUMBER SERIAL NUMBER INSTALLATION DATE PVI Industries LLC 3209 Galvez Ave Fort Worth TX 76111 1 800 433 5654 www pvi com ...

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