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SECTION 5 – OPERATING PROCEDURES – DETAILED REFERENCE 

 

 

 

 

5.1 Control 

Philosophy 

Structure 

5.3 Clean 

Routine 

SECTION 6 – DI

 

 

ridge 

 

 Internal Filter (Analytical) 

7.3  

Replacing the 0.05µm Ultramicrofilter 

 

 Filter  

7.5 

Replacing the (185/254nm) Ultraviolet Lamp/s  

 
 

B Lithium Battery 

 

urfaces and Consumable  

 
 
 

SECTION 8 – TR
 

ssages 

9
9
9
9
9
9
9

5.2 Menu 

5.4 Dispense 

Options 

5.5 

User Settings Menu 

5.6 

“Processing” Screen Information 

5.7 Safety 

Features 

5.8 

Error and Advisory Alarms  

5.9 

Using the Data Logger 

 

SINFECTION 

6.1 Disinfection 

Procedure 

 

SECTION 7 – MAINTENANCE 

 

 

7.1

  

Replacing a NCP Media Cart

7.2  

Replacing the 0.2µm

 
 7.4 

 

Replacing 

0.2um 

Point of Use

 

7.6 

 

Replacing 

Fuse/s 

7.7  

Replacing main PC

7.8  

Cleaning of External S

 

Replacement 

Guide. 

7.9  

Preventative Maintenance Guide. 

 

 

OUBLE SHOOTING 

8.1 

General Fault Conditions 

8.2 

Fatal Alarm Messages 

8.3 

Advisory Alarm Me

 
SECTION 9 – CONSUMABLES/ SPARES & ACCESSORIES 

 

.1 Consumables 
.2 

Consumable Replacement Guide 

.3 

Disposal of Consumables 

.4 

Consumable Shelf life 

.5 Recommended 

Spares 

.6 Serviceable 

Spares 

.7 Accessories 

Select Neptune Manual Iss: B 

Содержание SELECT NEPTUNE Analytical

Страница 1: ...SELECT NEPTUNE Analytical Life Science Ultimate USER MANUAL Issue B Date 18 02 08 Select Neptune Manual Iss B...

Страница 2: ...conductor nuclear grade mixed bed resins combined with an organic adsorbant form the principle water purification process incorporated within the units In order to achieve the critically low Total Org...

Страница 3: ...me Section 1 7 The units are for indoor use only and are not to be washed down The units are not classified as Medical Devices nt outside the limits as specified in The units should only be fed only f...

Страница 4: ...3 11 Handling the Unit SECTION 4 OPERATIONAL PROCEDURES QUICK REFERENCE 4 1 Operator Interface 4 2 Starting the Unit for the First Time 4 3 Starting the Unit During Normal Operation 4 4 Stopping the...

Страница 5: ...ror and Advisory Alarms 5 9 Using the Data Logger SINFECTION 6 1 Disinfection Procedure SECTION 7 MAINTENANCE 7 1 Replacing a NCP Media Cart 7 2 Replacing the 0 2 m 7 4 Replacing 0 2um Point of Use 7...

Страница 6: ...SECTION 10 CE DECLARATION 10 SECTION 11 C 11 1 Appendix A EEE Declaration 1 CE Certificate ONTACT US Contact Details Pushfit Water Connectors Material Safety Data Sheets W Select Neptune Manual Iss B...

Страница 7: ...ge Issue Date of Chan Description of A 18 07 06 First issue B 18 02 08 Updated Declaration of Conformity WEEE Declaration included Appendix sections 1 10 and dated to reflect this 9 3 have been up Sel...

Страница 8: ...res 1 2 Electrical Specifications Connections 1 2 1 Mains supply 1 2 2 Fuse rating 1 2 3 Serial port connection details 1 2 4 Alarm port connection details 1 3 Feedwater Specifications 1 3 1 Feedwater...

Страница 9: ...supply g Current Draw Amps External Fuse Rating erature le Organic Carbon Monitor r take offs ELECTRICAL SPECIFICATIONS CONNECTIONS 1 Electrical KW Supply Ratin Single phase 0 1 100 240v and duty 50...

Страница 10: ...y 0 s cm Te re 1 103 9o F mperatu 40o C 3 8 3 For optimum performance the units should be fed from ed water supply which includes the use of reverse osmosis If the system is to be fed from a deionised...

Страница 11: ...les 0 2 m 0 05 m 0 05 m Cartridge Capacity 60 000 lts per NCP pack on 1 s cm feedwater No Carbon dioxide present 1 5 WATER ERVICES NECTIONS Description S CON Connection D 8mm Pushfit Purified Water In...

Страница 12: ...se EMC requirements BSEN 61000 3 2 1995 Incorpor BS EN 61000 3 2 1995 Incorporating Amendment 1 E Electrical equipment fo ating Amendments 1 2 Mains Harmonic Emissions Mains Flicker missions LVD BS EN...

Страница 13: ...r associated sy question the inte If the unit s mes imp appears to be outside the scope Purite s Service Department T unit s serial of this manual then seek advice from el 44 0 The unit must no d unle...

Страница 14: ...3 and operated in accordance with the parameters cified in Section 1 7 The units must not be operated unless in per working order Any malfunctions must be rec erating staff ly persons who have read a...

Страница 15: ...was designed and logy after which it was subjected to a quality control process If there should ne t quests for replacement to the manufacturer of this product in accordance with the general terms and...

Страница 16: ...Manufacturers Name Purite Limited Bandet England leph Fax Way Thame Oxon OX9 3SJ e one 44 0 1844 217141 T 44 0 1844 218098 Select Neptune Manual Iss B...

Страница 17: ...eneral information regarding the process of purification utilised by the SELECT Neptune range of polishers The section is divided into the following sub sections SECTION CONTENTS 2 1 Operational Overv...

Страница 18: ...s of dissolved inorganic and organic contaminants o ensure that all residual traces of organics are removed the deionised water is radiated with UV light at a wavelength of 185nm This short wavelength...

Страница 19: ...r is filtered by an internal absolute rated 0 2 m sterilising grade filter The unit can also be configured to feed external analytical equipment directly via an external pressurised loop To maintain q...

Страница 20: ...e Pa 5 0 2 m Hollo lt r t er 6 3 Way Disp e 7 Post UV Lin 8 M id Pack Lin 9 PRV Opt ional 1 0 M anual Select ion Valve Closed Ringout Open Recirc Int 1 1 High End Display Graphics 1 2 Pressure Transdu...

Страница 21: ...similar to that of the SELECT Neptune Analytical except that to provide a higher specification of bacteria and Endotoxin removal the Life Science polisher incorporates a dedicated 254nm UV lamp and a...

Страница 22: ...ost TOC Linecell 1 0 PRV Opt ional 1 1 Manual Select ion Valve Closed Ringout Open Recirc Int 1 2 High End Display Graphics 1 3 Pressure Transducer 1 4 2 5 4 nm UV Lamp 1 5 Out let Linecell 1 6 Out le...

Страница 23: ...timate polisher provides the highest purity water out of all of the three polishing units This is achieved by amalgamating the purification stages of the SELECT Neptune Analytical and Neptune Life Sci...

Страница 24: ...9 Post UV Linecell 1 0 PRV Opt ional 1 1 Manual Select ion Valve Closed Ringout Open Recirc Int 1 2 High End Display Graphics 1 3 Pressure Transducer 1 4 2 5 4 nm UV Lamp 1 5 Out let Linecell 1 6 Out...

Страница 25: ...ction would be recommended every 6 months The process of disinfection is semi automatic and requires only the substitution of the media packs with a cleaning adaptor cartridge which contains the requi...

Страница 26: ...er Pre filter Assembly Optional 3 6 NCP Cartridge Pack 3 7 Preliminary Checks 3 7 1 Electrical supply 3 7 2 External level control 3 7 3 Serial port 3 7 4 Alarm output BMS 3 7 5 Purified feedwater sup...

Страница 27: ...y tion kit to install the SELECT Neptune to an supply or SELECT Descale Analyst unit ms elbows 4 4 t off valve er Pressure regulator For pressurised feedwater straight adaptor 3 inside in 3 4 for d 3...

Страница 28: ...1 6 for w attempting to wall mount It is vi earing brick or concrete construction and of adequate thickness to to and carry weights of potentially up to 27Kgs xings must be of good quality and of the...

Страница 29: ...he other holes using bracket as a template 3 screws at front edge ease away and remove backwards to disengage from supporting lugs at rear 3 4 3 With the cover removed place the unit onto the bracket...

Страница 30: ...unting holes Fig 6 LHS lower mounting point 3 4 7 Finally tighten all securing fasteners and refit side cover Fixing Left Hand Side Wall Mounting racket Fixing Left B Unit Base Hand Side Select Neptun...

Страница 31: ...itions be replaced every 6 months Refer to Section 7 9 Preventative Maintenance Plan for details The assembly comes complete with filter housing and one filter element The housing can be wall mounted...

Страница 32: ...supply Drainage 3 6 NCP CARTRIDGE PACKS The SELECT Neptune is supplied with two NCP cartridge packs Fig 8 Rear view of Cartridge PRELIMINARY CHECKS There are three main items to c Whe alwa black n fi...

Страница 33: ...pproved Personnel Refer to Section 5 9 for details of and operation of the Data logging device 3 7 4 Alarm Output This volt free output can be used to connect to a Building Management System BMS to pr...

Страница 34: ...ter Return A pre purified feed water supply should be provided terminated with a suitable isolation valve A pressure exceeding 20psi should be reduced using the pressure regulator valve supplied as pa...

Страница 35: ...ports Cut the 8mm tubing supplied to the required length for the external equipment Then locate the small black near the connections and turn so the lever is at 90 Degrees to the body Closed This wil...

Страница 36: ...12 Cartridg The SELECT Neptune units are supplied with two SELECT NCP cartridge packs fitted NB Always check that you have removed the two black sealing plugs from the two top ports before fitting a...

Страница 37: ...considered w unit The dry weight of the unit can be as much as 27kgs If the unit is to be moved over short distances two people should be employed If the unit is to be transported over some distance b...

Страница 38: ...3 Starting During Normal Operation 4 4 Stopping the Unit During Normal Operation 4 5 Stopping the Unit in an Emergency 4 6 Dispensing Water from the Unit 4 7 Using the Automatic Filter air bleed Featu...

Страница 39: ...button unction button X button Y Point of use dispense button Z Up Down buttons moves cursor to allow selection of different parameters and to increase decrease values within a menu screen Pressing th...

Страница 40: ...Water In Drain and exte detailed in Section 3 8 Optional housing a ed in the filter is nted Operator s manual has been read and un 2 1 Follow 4 Actions Comments Display Step Switch power on to Uni Tu...

Страница 41: ...To start select START For details of menu STAR chang functions refer to e to PROCESS section 5 of this manual pump will start after a few secs at this stage will display Out Qual Mid Qual disp Refer...

Страница 42: ...THE AUTOMATIC FILTER AIR BL During normal lee perate tically e When starting r after ilter it is mended leed is manua To operate the air bleed manually simply press both buttons together momentarily T...

Страница 43: ...een Information 5 7 5 8 E 5 9 5 OPERATING PROCEDURES DETAILED REFERENCE This section describes the full procedures for N n his Section is divided into the following subsections ON CONTENTS 5 5 ontrol...

Страница 44: ...itted with a 0 2 mic sule filter with protective filling bell Ult LFSC only 12 To maintain quality the water is continuously recirculated 13 The Graphical screen displays all alarms quality and status...

Страница 45: ...Select Neptune Manual Iss B...

Страница 46: ...Select Neptune Manual Iss B...

Страница 47: ...selecting Yes the unit will depressurise to allow fitment of the cleaning adaptors After fitting the cleaning adaptors and by following the on screen prompts the unit will automatically proceed throug...

Страница 48: ...l Hold is selected on pressing the Dispense button water will be dispensed on releasing the dispense button water flow will stop If Manual Latched is selected on pressing the dispense button water wil...

Страница 49: ...ethod CT nse Dispense Method Dispense Volume d Dispense Print EXIT SELECT Togg V to Volume S re Dispense Method S e Dispense Method Use VU arrow le using Volume keys to toggle between U arrow keys dis...

Страница 50: ...creen prompts in conjunction with the U V buttons on the keypad On selecting Dispense Print you can select this function t Validation r Exa e printed out a of any dispense out al Validation ENU To sel...

Страница 51: ...me he unit incorporates real ck The clock will have to be adjusted for BST The clock pre set to the correct GMT For overseas users of the e altered as necessary to match individual time zones 5 5 3 Se...

Страница 52: ...t to indicate ent The factor alarm at 1M c 7 Te If the treated ter temperature valve a Te The default temperature setting for the unit is set at 35 erature H be accessed via the User Settings menu Sec...

Страница 53: ...hrs and the date will change to 12 mths in the future The Hours run gure will rise according to actual hours run and number 5 enabled Validation data will be collated after any dispense or Spares for...

Страница 54: ...pense Mid Qual M Quality after first NCP pack Temp 0 C Dispense water temperature TOC ppb Total Organic Carbon indicator for dispense water Range 1ppb 5 ppb 10 ppb w to T p protection should a fault o...

Страница 55: ...fully uring normal operation the unit will venting flooding If the Audio Alarm has been enabled in User engaged or works loose d shut down switching off the feedwater supply so pre Settings it will al...

Страница 56: ...failed to strike sensor fault 254 UV lamp failure v UV mimic will flash uv lamp failed to strike u sensor fault Replace 254 UV Lamp UV mimic will flash replacement for uv lamp has been exceeded Foreca...

Страница 57: ...he the Media Erased will appear on the PC erase has been successful Playing back data to a remote PC 1 Configure a terminal program such as Hyperterminal on a remote PC t 2 Connect the the s erial NUL...

Страница 58: ...fection on the ELECT Neptune The section is divided into the following sub sections SECTION CONTENTS 6 1 fe DISINFECTION ection provides details on how to carry out a S Disin ction Procedure 6 Select...

Страница 59: ...water SELECT Neptune efer to S safety d nfection or s 5 8 for details or Section 8 f d direct from a tank that it 6 1 PROCEDURE Step 1 Select Clean outine From Menu R Main Menu Print Settings listing...

Страница 60: ...acks Note En storage ta sure if fed from nk that there is approx 15 litres of water present to rinse the unit After 5 minutes of the unit ises to allow val of the CLEANING Depressure Step 8 Remove and...

Страница 61: ...o be fitted then follow the instructions in Sections 7 2 7 3 For guidance of when to disinfect the unit and replacement of all consumables refer to the in ig 15 Cleaning Pack Adaptors Point of Use fil...

Страница 62: ...ng a NCP Media Cartridge 7 2 Replacing the 0 2 um Internal Filter Analytical 7 3 Replacing the 0 05um Ultramicrofilter 7 4 Replacing the 0 2 um Point of Use Filter 7 5 Replacing the 185 254nm Ultravio...

Страница 63: ...ical equipment in the unit a connected and isolated ion the unit must be secured to prevent it from plier seek assistance using the contact details in Section 11 tune un tacting Us provides contact de...

Страница 64: ...er to reveal both of the NCP media cartridges To remove a cartridge press down on the lever on top of the holder and gently pull away the exhausted cartridge See Fig 16 There may be some drops of wate...

Страница 65: ...s may damage NB Check that the filter has been refitted with the arrow on the al supply and turn on the water rompts which will guide you through the process advice on disposal sure to remove the tw p...

Страница 66: ...her Repeat this after 10 seconds With the unit running for a couple of minutes check for signs of any water leaks around all of the filter connections If there are no leaks then simply replace the sid...

Страница 67: ...the ve the new one disposal e car f the connections With all of the connectors detached pull the filter from its retaining clip and discard Un pack the new filter and reconnect the air bleed line and...

Страница 68: ...g that the lamp should be replaced when either been reached or if the lamp has fai Fig 20 Isolate the unit from the electrical supply With the side cover removed the UV assembly chamber can be accesse...

Страница 69: ...rt r rating Refer to Section 9 2 in EC module Plug the mains lead back into the unit switch the power back on and restart the unit If the fuse s fail again then con c er to Section 11 Contacting Us fo...

Страница 70: ...ead from the rear of the unit pen the front door to gain access to the two Top cover retainin utton head socket screws nscrew using a 3mmAF Allen key The Lithium battery is To remove the battery gentl...

Страница 71: ...yl alcohol water based cleaners surface disinfectants can be used to remove more DO NOT allow excessive liquid on to the key pad Do not use any Ketone based solvents on the covers or front display Ind...

Страница 72: ...7 9 PREVENTATIVE MAINTENANCE AND CONSUMABLE REPLACEMENT GUIDE Select Neptune Manual Iss B...

Страница 73: ...ine checks that can be undertaken should you encounter a problem with your SELECT Neptune It is divided into the following sub sections SECTION CONTENTS 8 1 General Fault Conditions 8 2 Fatal Alarm Me...

Страница 74: ...ck ot fully engaged into retainer No LHS Pack 1 Remove pack and refit ensuring retainer pin clicks into place 1 Both NCP packs not fully enga d into respective ge er retain s No Packs 1 Remove both pa...

Страница 75: ...necell connections nd replace if 1 Line cell lead disconnected or faulty Post UV Qual Linecell error 1 Che cell connections and replace if error persists 2 t fo ck line Contact Purite Service Dep r ad...

Страница 76: ...sage exceeding make up rate to feed tank Feed Tank Low 1 Allow feed tank to fill 2 Check supply to make up unit 3 Restrict usage to match make up rate 1 Pre set right hand pa life expired ck Replace P...

Страница 77: ...umables 9 2 Consumable Replacement Guide 9 3 Disposal of Consumables 9 4 Consumable Shelf Life 9 5 Recommended Spares pares Accessories ABLES ARES This section contain consumables used on following su...

Страница 78: ...081643 R081634 R018085 0 2 micron Dispense Filter R090015 996019 634 643 ff R018085 Ultimate 185 254nm UV Lamp 0 05 micron Ultramicrofilter 12 month consumable pack M Containing 2 off L991540 1 off R0...

Страница 79: ...CEMENT GUIDE Refer to guide in Se Note The p be seriously with Purite s recommendations 9 3 DISPOSAL OF CONSUM All consumables should be disposed of gulations Refer to Appendix A WEEE Declaration for...

Страница 80: ...tion Lead R083110 Required to connect Printer to Neptune unit External Alarm Lead R083111 Required for connection of Neptune unit to remote BMS system std length 10 mtrs External Level Lead Assembly P...

Страница 81: ...ECLARATION SELECT cience Ultimate SEC ENTS 0 1 CE DECLARATION CE D his section contains a copy of the CE Declaration Certificate for the 10 T Neptune Analytical Life S TION CONT 1 Select Neptune Manua...

Страница 82: ...Select Neptune Manual Iss B...

Страница 83: ...SECTION CONTACTING US This section contains details of customer contact points at Purite Limited SECTION CONTENTS 11 1 Contact Details 11 Select Neptune Manual Iss B...

Страница 84: ...e event of any problems please do not hesitate to For all spares and consumables enquiries contact Customer Services D Tel No 44 0 1844 217141 For all service enquirie Service Dept Tel No 44 0 1844 21...

Страница 85: ...APPENDIX i ii Material Safety Data Sheet iii WEEE Declaration A Pushfit Water Connectors APPENDIX Select Neptune Manual Iss B...

Страница 86: ...em then holds the tube firmly in place without deforming it or stricting flow ut the tube square and push in until the Fitting grips before it seals Ensure tube is pushed into tube stop securing tube...

Страница 87: ...Select Neptune Manual Iss B...

Страница 88: ...Select Neptune Manual Iss B...

Страница 89: ...Select Neptune Manual Iss B...

Страница 90: ...Select Neptune Manual Iss B...

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