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PROTEC GmbH & Co. KG 

In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 
Telephone: +49 (0) 7062/92 55-0 E-Mail: [email protected]

 

Version: 5.0 

Issued: 2019-05-22 

Subject to alterations

 

 

 
 
 

 

COMPACT 2 NDT 

 

Automated X-ray film processor 

 

Model/ID: 1193-x-x000 

 

 

User Manual 

 

Ident. Nr. 5193-0-0002 

 
 

 

Figure with processor base cabinet 

Содержание COMPACT 2 NDT

Страница 1: ...ld Germany Telephone 49 0 7062 92 55 0 E Mail protec protec med com Version 5 0 Issued 2019 05 22 Subject to alterations COMPACT 2 NDT Automated X ray film processor Model ID 1193 x x000 User Manual I...

Страница 2: ...uthorization of PROTEC s law department Report any violations of this requirement to PROTEC GmbH Co KG 2018 PROTEC GmbH Co KG Oberstenfeld These accompanying documents were created and distributed by...

Страница 3: ...ironment and the influence of devices 13 3 Installation 14 3 1 Requirements for installation 14 3 2 Transport 14 3 3 Installation of processor 16 3 4 Levelling of processor 16 3 5 Connecting the proce...

Страница 4: ...ge 27 5 2 15 Lock Function 27 5 2 15 1 Activating and de activating of the input lock 27 5 2 16 Stop Film Transport 28 5 2 17 Infrared Sensitive Materials 28 5 2 18 Automatic Cooling Function 28 5 3 R...

Страница 5: ...eveloper bath temperature too high or too low display shows values of 20 C or 42 C 40 7 4 5 Calibration of bath temperature actual bath temperature is different from displayed value 40 7 4 5 1 Calibra...

Страница 6: ...consumption 59 10 Technical specifications 60 10 1 Protection Art and Protection Class 61 10 2 Environmental 61 10 2 1 Environmental conditions during operation 61 10 2 2 Environmental Conditions for...

Страница 7: ...anufacture Revisions to the equipment subsequent to the date of manufacture will be addressed in service updates distributed to the PROTEC Technical Service Organization Document Effectivity Revision...

Страница 8: ...have previously operated equipment similar to that described in this Document changes in design manufacture or procedure may have occurred which significantly affect the present operation Although th...

Страница 9: ...ng solutions are regulated in their temperature circulated and automatically regenerated These operating instructions give you important information on the installation operation and maintenance of th...

Страница 10: ...T is exclusively designated for use by professional who are trained in accordance with the corresponding national regulations in the use of diagnostic X Ray equipment and its proper certified use in c...

Страница 11: ...hnical description for the system by the PROTEC GmbH Co KG customer service department or a PROTEC GmbH Co KG authorized service technician NOTE Every delivered manual has to be read and the safety no...

Страница 12: ...tact with skin always wear protective clothing gloves and glasses when handling the chemicals for example when mixing and refilling Also when taking the racks out for cleaning or servicing In case of...

Страница 13: ...user manual Failure to comply with the information provided can lead to injury NOTE Operating personnel are required to acquaint themselves with all warnings warning signs located on the device They s...

Страница 14: ...es as odour preventor should be included in the planning The drainage tubes should be installed with a fall of minimum 5 Local Water Authorities regulations should be complied with Electrical connecti...

Страница 15: ...ection 4 Ventilation of darkroom is necessary 5 Drainage hose PVC diameter 50mm acid resistant Odour lock with hose connection 6 Drainage for developer Hose connection 10mm Suitable collection contain...

Страница 16: ...for water tank 7 Connection for freshwater replenishment and drainage respective overflow 8 Levelling feet Depending on model type the COMPACT 2 has either an open stand or like shown here a closed ca...

Страница 17: ...ow hose Bad piping work will cause the machine to overflow WARNING If the machine is installed table top ensure that the table is stable enough and does not wobble 3 5 1 Water connection Water connect...

Страница 18: ...KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 18 von 65 The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers The overflow and...

Страница 19: ...sor control unit 3 6 4 Automatic filling and heating When the machine is switched on the water tank fills and chemical baths heat up automatically During this procedure the display shows two serifs an...

Страница 20: ...working parameters 2 Arrow button Up increase parameter value 3 Arrow button Down decrease parameter value Mode Button 4 Processing time in minutes 5 Developer temperature in C 6 Dryer temperature in...

Страница 21: ...n be hot 5 1 Operation 5 1 1 Before use 1 Close water drainage stop cock 2 Open water tap 3 Switch processor on 4 Check liquid level in replenishment and drainage collecting containers 5 Wait until th...

Страница 22: ...rt cycle has been completed You need to wait until the developer temperature is reached before inserting films Wait until the bars disappear from the display 5 2 2 Automatic mode After completion of t...

Страница 23: ...processing time 4 and replenishment time 7 simultaneously and keep pressed 3 Switch the machine on again and release the pressed buttons 4 Select the replenishment interval time min by pressing the a...

Страница 24: ...to the individual requirements Setting the developer temperature see Setting the working parameters 5 2 5 2 If the temperature is lower or higher than the set value then the bath temperature button 5...

Страница 25: ...re calculated and after 0 25 m a replenishment cycle is automatically activated The replenishment quantity can be adjusted varying for developer and fixer by adjusting the replenishment time The reple...

Страница 26: ...vent of the respective baths being full before the time is up the autofill function can be manually stopped 5 2 12 1 Starting up the auto fill function 1 The chemicals containers need to be filled man...

Страница 27: ...ore parameters and to leave the memory mode 5 2 14 2 Recall processing parameters 1 Press buttons 4 and 5 Enter Memory simultaneously to enter memory mode 2 Use buttons 2 and 3 Select to select the pa...

Страница 28: ...an error message LO will be displayed 5 2 16 Stop Film Transport In a case of a film jam inside the machine the film transportation can be manually interrupted To stop the film transport press both ar...

Страница 29: ...Removal and Installation of Dryer Rack two parts 5 3 1 Removal 1 Push small black slide 1 downwards 2 Pull dryer plate small 2 out of the dryer 3 The upper part of the dryer can now be removed Hold th...

Страница 30: ...of developer too low Developer chemicals are exhausted or too strong diluted Renew Fixer solution has been mixed into developer Renew Clean and rinse bath well before refilling Circulation is broken...

Страница 31: ...e tank and hose for blockage and pollution The drainage hoses should have a constant inclination 5 4 2 7 The film does not transport correctly Film is fed in and gets caught in the machine Check the p...

Страница 32: ...inued with the last set processing speed The processing speed cannot be altered Service see Error messages see 7 3 3 E3 Drive overload take off machine cover and remove all roller racks Check each rac...

Страница 33: ...es the risk of short circuits and corrosion CAUTION Do not let any liquid drop inside the processor or run over the control Liquids may cause damage to the processor 6 2 1 Cleaning The cleaning of the...

Страница 34: ...ty of films processed Tank cleaners are available for developer and water baths The fixer bath is cleaned with water When preparing chemical tank cleaners follow manufacturer instructions explicitly H...

Страница 35: ...n pipes into these vessels and activate replenishment for at least two minutes to remove residues of chemicals from replenishing hoses 2 6 Switch machine on for a few minutes 2 7 Switch machine off 2...

Страница 36: ...ine 2 39 Fill machine with chemicals 2 40 Switch machine on 2 41 Adjust bath temperature to previously adjusted value 2 42 Feed cleaning film approx 4 pieces 2 43 Check function as described under ite...

Страница 37: ...reg volume Anti oxidation Changed by Date Film type Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Date Date Dat...

Страница 38: ...automated X ray film processor has an expected product life of 7 years when used in accordance with the product specifications limitations and provided that maintenance through the PROTEC service depa...

Страница 39: ...he 8 pole plug X23 from the control panel PCB If voltage is present then exchange the control panel Check fuse 5A on the power PCB Disconnected the temperature sensor of the developer bath X25 and che...

Страница 40: ...t flow resistance should read approx 66 Check temperature sensor Voltage at X25 on the control unit between pin 3 green and pin 2 brown The value should read 0 32 V at a temperature of 32 C Increase t...

Страница 41: ...s insufficiently Check the switch position on the pump Clean valves inside connection tube of pump CAUTION Install valve insert correctly Pay attention to flow through direction Replenishment pump suc...

Страница 42: ...7 5 Dryer temperature display exceeds the set value Check temperature sensor Measure voltage at X24 on the power PCB between pin 3 green and pin 2 brown The value should read 0 32 V at a temperature o...

Страница 43: ...base cabinet closed 1190 0 0010 Processor base stand open 12 1190 0 1201 Control panel foil 2018 0 0005 Tube 4 x 1 mm green 2018 0 0021 Tube 9 x 2 mm red transparent 2018 0 0022 Tube 9 x 2 mm blue tra...

Страница 44: ...Axial fan 26 0190 0 1801 Fan plate 27 1190 0 1802 Light protection plate 30 2001 9 0006 Main drive motor 31 1190 0 1102 Motor bracket variation 2 32 1190 0 1503 Drive shaft variation 2 33 1170 0 1502...

Страница 45: ...190 0 2200 Temperature sensor same for bath and dryer hearting 55 2003 5 0002 Heating element bath heating 800W 230V 56 1190 0 2101 Heat exchanger 57 2005 0 0005 Temperature limiter 59 1190 0 4100 Con...

Страница 46: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 46 von 65 NDT Walze 1193 0 0307...

Страница 47: ...0 0304 Gear t 32 R hole 84 1170 0 0302 Worm wheel 85 1101 0 0302 Gear t 16 D hole 86 1101 0 0305 Bearing bush white 86a 1101 0 0317 Bearing bush black 87 1102 0 0401 Bearing bush with clearance 88 20...

Страница 48: ...n the controller SW1 SW2 SW3 SW4 Variant Motor via SW1 Software sub versions OFF OFF OFF ON Standard X 22 8 2 3 Stop start cycle The start cycle after switching the machine on can be manually interrup...

Страница 49: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 49 von 65 8 3 Schematics...

Страница 50: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 50 von 65...

Страница 51: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 51 von 65...

Страница 52: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 52 von 65...

Страница 53: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 53 von 65 v...

Страница 54: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 54 von 65...

Страница 55: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 55 von 65...

Страница 56: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 56 von 65...

Страница 57: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 57 von 65...

Страница 58: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 58 von 65...

Страница 59: ...ated on model nameplate Type 119x 1 x000 230 V 10 11A 50Hz Type 119x 2 x000 230 V 10 13A 60Hz Machine tested for overvoltage category II according to IEC 1010 EN 61010 VDE 0411 9 2 System protection I...

Страница 60: ...y a circulation pump Replenishment Automatic by film surface measurement in relation to processed film quantity adjustable time replenishment can be activated Developer temperature Adjustable 26 40 C...

Страница 61: ...ion Use Only indoor Ambient Temperature Temperature 18 40 C 51 6 104 F ventilated room room temperature should be lower than set bath temperature Relative humidity Relative humidity lower than 80 up t...

Страница 62: ...le Handle with care This way up Attention consult accompanying documents CE Mark Manufacturer Trade name Order number Serial number Date of manufacture www protec med com download With this symbol we...

Страница 63: ...5 Arrow button up increase parameter value Arrow button down decrease parameter value Symbol processing time Symbol developer temperature Symbol dryer output Symbol replenishment time developer Symbol...

Страница 64: ...KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 64 von 65 Control panel foil Designation hose connections Description of the fuse 2x T sb 10A 250V Sticker water pressure Sticker on the floor plate...

Страница 65: ...4 Position symbols and labels A 11 5 Abbreviations mm Millimeter cm Centimeter lb Pound kg Kilogram C Degree Celsius hPa Hectopascal DIN German Industry Standard EN European Standard CE CE Mark Hz He...

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