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Diaphragm Motor-driven Metering Pump

Sigma/ 2 Control type S2Cb

Operating instructions

Original Operating Instructions (2006/42/EC)

Part no. 985454

BA SI 073 03/17 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Содержание Sigma/ 2 Control S2Cb

Страница 1: ...ing Instructions 2006 42 EC Part no 985454 BA SI 073 03 17 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by install...

Страница 2: ...to the cor rect operation of the device or is intended to make your work easier Safety notes Safety notes are identified by pictograms see Safety Chapter At the time of going to press these operating...

Страница 3: ...he Control 42 8 2 Checking adjustable values error messages 42 8 3 Changing to set up mode 43 8 4 Selecting the operating mode Menu Mode 44 8 5 Operating mode settings menu Settings 44 8 5 1 Manual op...

Страница 4: ...er Faults 82 14 Decommissioning 83 15 Technical data 86 15 1 Performance data 86 15 2 Viscosity 87 15 3 Shipping weight 87 15 4 Wetted materials 87 15 5 Ambient conditions 87 15 5 1 Ambient temperatur...

Страница 5: ...ings 1 without bleed valve with valve springs 2 with bleed valve without valve springs 3 with bleed valve with valve springs 4 with relief valve FPM without valve springs 5 with relief valve FPM with...

Страница 6: ...icating relay pacing relay 24V 100mA 8 0 4 20 mA analogue output fault indi cating pacing relay 24V 100mA Control version 0 Manual external contact with pulse control 1 Manual external contact with pu...

Страница 7: ...S2Cb Sigma 2 Control Type Version b 1 Dosing monitor dynamic with access control Language EN German EN English ES Spanish FR French FPM fluorine rubber Pump without HMI control unit Identity Code 7...

Страница 8: ...or and if the operator takes appro priate safety measures n Only pumps with the design F Physiological safety with regard to wetted materials are approved for use with physiologically harmless applica...

Страница 9: ...employment in the relevant field of work Electrical technician An electrical technician is able to complete work on electrical systems and recognise and avoid possible dangers independently based on...

Страница 10: ...ystem operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the workstations a...

Страница 11: ...equipment must be installed for operation n Drive front cover n Motor fan cowling n Motor terminal box cover n Hood In exactly the same way plug all relays modules and options into the hood if availa...

Страница 12: ...fted into its final position CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well pack...

Страница 13: ...y converter 3 Drive unit 4 Stroke length adjustment wheel 5 Drive motor 6 Liquid end 7 Diaphragm rupture sensor 1 2 P_SI_0088_SW Fig 3 Sigma control elements 1 Bleed valve or relief valve dependent on...

Страница 14: ...K key 10 UP key P_SI_0106_SW_2 6 7 5 4 3 2 1 8 Fig 5 Connector cover control elements 1 Relay and mA output option 2 Optional module slot timer PROFIBUS 3 Diaphragm rupture terminal 4 External control...

Страница 15: ...nging a number Change to the next digit 1x long press Change from the continuous dis plays to the secondary displays UP DOWN Pressed briefly Change directly changeable varia bles Select another settin...

Страница 16: ...d 2 Manual The pump was stopped manually 2 External signal The pump was externally stopped by the Pause contact 2 Timer The pump was stopped via the timer 2 CAN open CANopen The pump was stopped via t...

Страница 17: ...A The pump is in operating mode Analog The pro cessing type 0 20 is set 9 4 20 4 20 4 20 mA The pump is in operating mode Analog The pro cessing type 4 20 is set 9 Linear The pump is in operating mode...

Страница 18: ...n opti Every metering profile is ineffective below the switch over frequency for Start Stop mode Normal 0 s s a 180 360 0 b 180 360 P_PL_0009_SW Fig 6 Stroke movement at a maximum stroke length and b...

Страница 19: ...gh the suction valve 1 into the dosing head One cycle is thus completed 4 2 1 5 3 13 Fig 7 Cross section through the liquid end 1 Suction valve 2 Diaphragm 3 Discharge valve 4 Dosing head 5 Backplate...

Страница 20: ...y diaphragm With the visual diaphragm rupture sensor the lowered red cylinder 6 springs forward beneath the transparent cover 7 so that it then becomes clearly visible Fig 9 With the electrical diaphr...

Страница 21: ...US see Supplementary instructions for ProMinent delta and Sigma with PROFIBUS 5 6 Functions The following function can be ordered via the identity code Booster pump optional The pump can issue an elec...

Страница 22: ...tted via a knock out in the drive unit The various functions can be adjusted see Settings Relay Fault indicating and semiconductor relay option In the event of fault sig nals warning signals stopping...

Страница 23: ...icator illuminates if the pump electronics detect a condition which may lead to a fault e g liquid level low 1st stage Operating indicator green The operating indicator illuminates provided the pump i...

Страница 24: ...lled in place of a Sigma S2Ca a base plate order no 1044841 is possibly needed to lift the liquid end Capacity too low Vibrations can disturb the liquid end valves Do not allow the base to vibrate CAU...

Страница 25: ...r the fastening holes from the appropriate dimensions or data sheets Use appropriate bolts to fix the pump base to the supporting floor Mounting the HMI user control If ordered with the wall mounting...

Страница 26: ...ld not come into contact with water may react to residual water in the liquid end that may originate from works testing Blow the liquid end dry with compressed air through the suction connector Then f...

Страница 27: ...ction side of the metering pump Do not exceed the maximum permissible priming pressure for the metering pump Set up the installation properly CAUTION Warning about lines coming loose If suction discha...

Страница 28: ...e pipe CAUTION Connect the pipelines to the pump so that no residual forces act on the pump e g due to the offsetting weight or expansion of the line Only connect steel or stainless steel piping via a...

Страница 29: ...orage tank or if required by the regula tions into a special storage tank CAUTION Danger of cracking Cracking of the PVT liquid end can occur if a metal over flow line is connected to the relief valve...

Страница 30: ...s greater than 2 bar 7 1 1 Basic installation notes CAUTION Danger resulting from rupturing hydraulic components Hydraulic components can rupture if the maximum per missible operating pressure is exce...

Страница 31: ...hocks Crimp cable end sleeves onto all shortened cable cores Only allow technically trained personnel to under take the electrical installation of the device WARNING Danger of electric shock A mains v...

Страница 32: ...plugs of the level switch diaphragm rupture sensor and dosing monitor to the corresponding sockets on the front side of the con trol In case of uncertainty see chapter Overview of equipment and con t...

Страница 33: ...n The first switch is a relay The pacing output is electrically isolated by means of an optocoupler with a semiconductor switch If another switching function is required the pump can be reprogrammed i...

Страница 34: ...is plugged into the module board In the ANALOG OUTPUT menu the variable to be signalled by the cur rent output can be selected If another switching function is required the relay can be reprogrammed i...

Страница 35: ...4 green Current output 3 white NC normally closed or NO normally open Fault indi cating pacing relay 2 brown C common Fault indi cating pacing relay Current output and fault indicating pacing relay 2...

Страница 36: ...activation 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary External activation 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary External activation GND...

Страница 37: ...V Input resistance 10 k Control n Potential free contact approx 0 5 mA n Semiconductor switch residual voltage 0 7 V min contact duration 20 ms Max pulse frequency 25 pulses s 3 Analog input Input app...

Страница 38: ...ensor 3 white NO pacing relay Fault indicating and Pacing relay VDE cable Empty signal 2 brown C pacing relay 1 white NO 4 brown C 1 yellow NO fault alert 4 green C fault alert 2 green NC fault alert...

Страница 39: ...y Auxiliary External activation 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary External activation GND GND Function External Contact ProMinent universal control wire 5 core P...

Страница 40: ...to a proper grounding type recep tacle WARNING Danger of electric shock In the event of an electrical accident it must be possible to quickly disconnect the pump and any electrical ancil laries which...

Страница 41: ...f the pump to a zero volts state independently from the entire installation e g for repair use an electrical isolating device in the mains supply cable e g a mains switch or a plug socket combina tion...

Страница 42: ...he arrow keys UP or DOWN In this way the digit between the triangles is increased or reduced Select the digit position in a number using the key i Press the P OK key The display simultaneously changes...

Страница 43: ...l triangle appears in the bottom line 2 Now quickly press the i key to page through the info displays of the bottom line 8 3 Changing to set up mode If the P OK key is pressed for 2 seconds in a conti...

Страница 44: ...n n Batch for batch operation n Contact for contact operation n Analog for current control Continuous display Main menu Mode Settings Service Information Language Mode Manual Batch Contact Analog 8 5...

Страница 45: ...enu Flow Flow Menu Calibrate Calibrate Menu Dosing Dosing Menu Relay Relay Menu Analog output Analog output Menu Diaphragm break Diaphragm break Menu System System Main menu Mode Set up Service Inform...

Страница 46: ...e Manual operating mode to the Batch operating mode the pump maintains the stroke rate The stroke rate can also be set in Batch mode It should normally be set to the maximum stroke rate Additionally t...

Страница 47: ...in menu Mode Settings Service Information Language Settings Contact Auxiliary freq Calibrate Dosing Relay Contact Memory Factor End 1 00 Factor Contact Memory Factor End 1 00 0 0 1 0 0 The number of s...

Страница 48: ...ted after 10 pulses With a factor of 0 75 1 stroke is executed once after 2 pulses then 1 stroke is executed twice after 1 pulse and then again 1 stroke after 2 pulses etc Table of examples If a remai...

Страница 49: ...e under Analog mode in the Settings menu The stroke rate is controlled using an analog current signal via the External control terminal The secondary display Signal current indicates the incoming curr...

Страница 50: ...Curve points Analog error End Main menu Mode Settings Service Information Language Settings Analog Auxiliary freq Calibrate Dosing Relay Analog Standard Extended End Curve type Linear Lower sideband...

Страница 51: ...of F1 above I2 it stops Between I1 and I2 the stroke rate varies between F1 and F2 in proportion to the signal current I mA I 1 I 2 F2 F1 0 20 a b P1 P2 Fmax B0089 I mA I 1 I 2 F1 0 20 P1 P2 F2 Fmax...

Страница 52: ...is connected n Relay menu RELAY only available if a relay is fitted n Analogue output ANALOGUE OUTPUT menu only available if an analogue output is connected n Diaphragm rupture DIAPHRAGM RUPTURE menu...

Страница 53: ...a measuring cylinder containing the feed chemical make sure that the discharge hose is installed in a per manent manner operating pressure 2 Prime using the feed chemical simultaneously press the two...

Страница 54: ...see Chapter Function Description Under Dosing profile Discharge opti the discharge stroke is elon gated the suction stroke is executed as quickly as possible This setting is suitable for example for...

Страница 55: ...em It does not replace a relief valve In the event of an overload the pump signals an error via the LED dis plays the LCD screen and if fitted the fault indicating relay There are two types of overloa...

Страница 56: ...ering and reports them back to the pump In the event that this feed back message remains missing in a sequence as often as set in the menu Dosing monitor under Tolerance due to a failure or too low a...

Страница 57: ...lay is to switch due to a warning alert a fault alert a pump stroke or a triggering event of the PROFIBUS Selectable behaviour types Setting in the Relay menu Warning message Fault alert Manual stop P...

Страница 58: ...min according to the fol lowing formula here for the range 4 20 mA I 4 20 16 x f fmax 4 with l Output current in mA f Stroke rate in strokes min fmax Maximum stroke rate in strokes min In the Contact...

Страница 59: ...viour under fault conditions of the pump to your requirements pro vided an electrical membrane rupture sensor is connected There is a choice of whether a membrane rupture should lead to an Error or a...

Страница 60: ...menu by quickly pressing the key P OK key The values have increased since commissioning of the pump the last cali bration or the last deletion 8 7 2 Adjusting the Display DISPLAY menu Display Contras...

Страница 61: ...ity SECURITY menu Security Access protect Password End Main menu Mode Settings Service Information Language Service Clear counters Display HMI logout Security End Access protect none Lock menu Lock al...

Страница 62: ...s the pump stops and a fault alert and key appear If you enter the code the pump continues metering and the fault alert clears 8 8 Information about the pump INFORMATION menu Continuous display Softwa...

Страница 63: ...In the LANGUAGE menu you can select the desired operating lan guage Setting 63...

Страница 64: ...at the pump and corre sponding ancillary equipment is connected in compli ance with the regulations CAUTION Adhere to the instructions in the frequency converter operating instructions when using pump...

Страница 65: ...ressure that is caused by the metering pump itself It cannot protect the system against positive pressure Protect the motor and gear of the system against positive pressure using other mechanisms Prot...

Страница 66: ...can occur Only adjust the stroke length when the pump is running This is easier and also better for the pump 20 0 0 50 25 75 5 75 0 5 0 25 10 30 P_SI_0095_SW Fig 30 Adjusting the stroke length n 100...

Страница 67: ...ised repair CAUTION Do not over extend the spiral cable of the HMI It may only be extended to 0 5 m This chapter describes all the operating options available to you if the pump is displaying a contin...

Страница 68: ...n Lock all was set then after pressing the key P OK the Password must first be entered The directly changeable variables are in detail In operating modes Manual Contact and Batch You can change the st...

Страница 69: ...start pump Change directly changeable variables security lock Lock menu security lock Lock all Priming Start batch only in Batch mode Acknowledge errors Check adjustable values Fig 31 Operating option...

Страница 70: ...unauthorised persons Depressurise the system before commencing any work on hydraulic parts WARNING Warning of hazardous feed chemical Should a dangerous feed chemical be used it may escape from the h...

Страница 71: ...n page 71 n Check that the flow is correct Allow the pump to prime briefly n Check that the electrical connections are intact Technical personnel Under normal loading approx 30 of continuous operation...

Страница 72: ...in the oil drainage plug 2 with a new seal Filling with gear oil Prerequisite Gear oil in line with the Ordering information chapter is available 1 Start the pump 2 Slowly pour gear oil through the v...

Страница 73: ...itched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts WARNING Warning of hazardous feed chemical Should a dangerous feed chemical be used it may...

Страница 74: ...use new components which fit your valve both in terms of shape and chemical resistance Note the flow direction of the discharge and suction connectors when fitting the valve CAUTION Warning of feed c...

Страница 75: ...to the stop at 0 stroke length The drive axle is now difficult to turn 3 Switch off the pump 4 Unscrew the hydraulic connectors on the discharge and suction side 5 Unscrew the diaphragm rupture sensor...

Страница 76: ...caping feed chemical The liquid end may leak should it not be possible to check the tightening torque of the screws Check the tightening torque of the screws after 24 hours of operation With PP PC and...

Страница 77: ...s the red cylinder into the diaphragm rupture sensor again and repeat the test 5 If it does not trigger both times replace the membrane rupture sensor 6 After a successful test screw the transparent c...

Страница 78: ...4 2 1 5 3 13 P_SI_0038 Fig 36 Cross section through the liquid end 1 Suction valve 2 Diaphragm 3 Discharge valve 4 Dosing head 5 Backplate 13 Safety diaphragm Carrying out repairs 78...

Страница 79: ...working on the pump material failure or incorrect handling of the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Adhere to the material safety d...

Страница 80: ...l External MEMappears flashing on the LCD screen plus the error message Memory overflow E 34 3 and the pump stops The stroke tank has over flowed Rectify the cause then press the P OK key think throug...

Страница 81: ...en plus the error message Mains voltage E51 5 and the pump stops No or incorrect mains voltage Connect the correct mains voltage Technical personnel 13 3 Warning messages Yellow LED Warning indicator...

Страница 82: ...r the process Technical per sonnel The Temperature symbol C F appears flashing on the LCD screen plus the error message Temperature PFC W7 5 The pump is over loaded Rectify the cause then press the P...

Страница 83: ...mical residues There is normally chemical residue in the liquid end and on the housing after operation This chemical residue could be hazardous to people It is mandatory that the safety note relating...

Страница 84: ...the information in the Storage Transport and Unpacking chapter if the system is decommissioned for a temporary period 1 Disconnect the pump from the mains power supply 2 Depressurise and bleed the hyd...

Страница 85: ...nmental hazard due to gear oil The pump contains gear oil which can cause damage to the environment Drain the gear oil from the pump Note the local guidelines currently applicable in your country Deco...

Страница 86: ...7 7 5 1 1 1 20 07220 SST 7 102 271 71 160 27 7 5 1 1 1 20 04350 PVT 4 58 353 93 200 29 4 5 1 1 1 20 04350 SST 4 58 353 93 200 29 4 5 1 1 1 20 All figures refer to water at 20 C The suction lift applie...

Страница 87: ...220 04350 PVT 18 8 SST 24 8 15 4 Wetted materials Material ver sion Liquid end Suction pres sure connector Seals ball seat Balls Springs Integral relief valve PVT PVDF PVDF PTFE PTFE Ceramic glass Has...

Страница 88: ...nts Protection against contact and humidity IP 65 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 A CAN plug or the supplied sealing cap must always be plugged into the CAN port for the HMI De...

Страница 89: ...Unit Effective current 3 3 A Switch on peak current for approx 100 ms 4 A Electrical data at 230 V Data Value Unit Effective current 1 5 A Switch on peak current for approx 100 ms 8 A internal switcho...

Страница 90: ...ching distance 1 5 mm Ri 1 k Cable colour Polarity blue brown 15 9 Relay The technical data for the relay are contained in the chapter Installation electrical 15 10 Gear oil Manufac turer Name Viscosi...

Страница 91: ...tructions on our website When searching on the website please use simply the 6 digit order number for these operating instructions this can be found at the bottom left corner of the cover page You can...

Страница 92: ...o the product not approved by us will invalidate this dec laration Extract from the Declaration of Conformity Designation of the product Metering pump Sigma product range Product type S2Cb Serial numb...

Страница 93: ...lues Menu Settings Settings Menu Mode Mode Menu Timer Timer Menu Profibus Profibus Menu Auxiliary freq Auxiliary freq Menu Dosing monitor Dosing monitor Menu Calibration Calibration Menu Dosing Dosing...

Страница 94: ...s min Capacity Factor Identifier m only if function extension Stroke memory activated variables directly changeable using the Up and Down arrow keys 86500 Manual 180 min 86500 Manual 80 00 h 86500 Bat...

Страница 95: ...og Stroke rate Strokes h Stroke rate Strokes min Capacity Factor Total litres metering quantity Stroke length Signal current at the input Dosing mode Total number of strokes Batch size remaining litre...

Страница 96: ...t 34 D Decommissioning 83 Decontamination declaration 12 Degree of protection 88 Designation of the product 92 Diaphragm 19 Diaphragm rupture 59 Diaphragm rupture sensor 13 89 Discharge opti 54 Discha...

Страница 97: ...ing mode selection 44 Operating mode settings 44 Operating modes 20 23 Operation 67 Optional module 13 Options 22 Output relay 22 Overload switch off 21 55 Overview of Equipment 13 P Pacing relay 22 3...

Страница 98: ...perature 87 Stroke length 62 66 Stroke length adjustment wheel 13 Suction lift 86 Suction opti 54 Suction valve 19 Symbols 31 System 59 T Temperatures 87 Timer 13 Tolerance 56 Total litres 60 Total nu...

Страница 99: ...99...

Страница 100: ...Heidelberg 5 en_GB 2012 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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