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REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV  

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 www.rehateamprogeo.com

 

Service Manual TEKNA TILT 2.0    7

 

 

 

SERVICE MANUAL 

INVERSION OF BRAKE ASSEMBLY

 

 

 Y

 

E2 

E1 

E2 

X        Y

 

REF 

E2 

E1 

B  

B  

D  

C  

Regular 
assembly 

Reversed 

assembly 

C

 

C

 

B

 

B

 

The  inversion  of  the  brake  assembly  is  necessary  when  you  change  the  rear  wheels  from  16”,  22”  or  24”  to  12”  (or  vice

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versa). Let’s see how to reverse the brake assembly starting from the regular assembly.

 

You simply have to assemble the brake rod 

C

 orientate opposite. 

Screw off the two nuts 

A

Screw  off  the  two bolts 

B

  and detach the brake unit  from  the brake rod 

C

  trying  to keep all  parts together, the spring 

D

 will 

tend to move them apart until detachment. 

If the spring 

D

 comes off, lean the parts of the brake unit to each other as shown in the picture here below on the left.  

The spring has two extremities: a short one 

X

 and a little longer one 

Y

; the extremity 

X

 has to be under the extremity 

Y

Insert the ring of the spring over  the buckle 

E1 

and with its extremity 

X

 leant over the curve of the plate 

F

Then, lean the extremity 

Y

 over the buckle 

E2

.  

It may happen that all parts of the brake come off. In such case, start with inserting the 

buckle 

E1

 and 

E2

 (the are the same) and the two bolts 

B

 (they are the same, too). 

Then, lean the parts of the brake unit to each other as shown in the picture above on the 

left and proceed as above mentioned. 
Now,  mount  the  brake  rod 

C

  facing  opposite  (with  respect  to  the  original  assembly). 

Make sure you assemble the brake unit on the correct side of the brake rod, external as 
shown in the pictures.  
Fit the two bolts 

B

 paying attention to the position of the spring. 

The extremity 

Y

 of the spring may drop between the brake unit and the buckle 

E2

 (as in 

the  picture  below),  or  the  ring  may  drop  between  the  buckle 

E1

  and  the  brake  rod,  or 

again, the extremity 

X

 may detach from the plate 

F

.  

If one or more if such case occur, re-set the assembly as shown in picture 

REF

 without 

removing the bolts 

B

Screw up the two bolts 

B

 to full run. 

Insert the two nuts 

A

 and tighten them while holding the 

bolts 

B

Check  that  the  brake  movement  given  by  the  spring 

works;  if  it  is  too  frictioned,  slightly  loosen  one  or  both 
bolts 

B

In  these  pictures,  the  brake  is  left.  For  the  right  side,  

the  procedure  is  the  same,  just  mind  the  symmetry.  To 
reverse the assembly starting form the reversed assem-
bly, proceed likewise. 

Содержание Tekna Tilt

Страница 1: ...EAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual TEKNA TILT 2 0 1 SERVICE MANUAL ENGLISH S E R V I C E M A N U A L TEKNA TILT Adult and Junior Rev 0 06 05...

Страница 2: ...hnicians for any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modifica...

Страница 3: ...REPLACEMENT 2 from 22 to 24 and vice versa 10 REAR WHEELS REPLACEMENT 3 from 12 or 16 300 or 400 mm to 12 or 16and vice versa 11 REAR WHEELS WITH DRUM BRAKE 12 16 22 and 24 14 REAR WHEEL PLATE POSITIO...

Страница 4: ...the axle and fix the bolt C holding the one on the other side It is advisable to spread a drop of mild lock thread glue on the bolts C Rear height Remove the rear wheel Screw off the nut E from the r...

Страница 5: ...f one position lower is not enough to make the system efficient you need to replace the tube with a longer one To raise the anti tipper screw off the bolt washer nut A and remove the tube Cut off 15 m...

Страница 6: ...P at a distance X of a few millimetres Should the slots of the brake tube do not allow for such adjustment it is necessary to re move one or both bolts D and fix the brake tube more ahead or more behi...

Страница 7: ...e buckle E2 It may happen that all parts of the brake come off In such case start with inserting the buckle E1 and E2 the are the same and the two bolts B they are the same too Then lean the parts of...

Страница 8: ...adjustment sheet seat height Mount the receiver of the new wheel and add washer and spacers until the distance C from the plate to the receiver s head is for the time being 8 10 mm Temporarily fix th...

Страница 9: ...le and the same 1 2 quick release axles The rear wheel plate for both sizes of these rear wheels is assembled facing upward and so it remains Replacing the rear wheel is thus quite simple but pay atte...

Страница 10: ...acing upward making sure its side E is facing externally to the wheelchair Insert the two bolts washers nuts C D and fix the wheel plate 22 The replacement of the rear wheels from 12 or 16 small rear...

Страница 11: ...plate receiver with short head spacers A washer nut and short quick release axle 22 and 24 wheel Shaped plate long receiver with high head spacers A washer nut and long quick release axle Shaped part...

Страница 12: ...ng of the plate B with the bolt F is through the rear hole of the wheel plate To match the fixing point of the plate to the central hole of the drum brake plate when assembling the parts just turn the...

Страница 13: ...wheels the wheel plate is facing up For 12 and 16 wheels follow the same instructions 5 Insert the cable clamp bolt on the jaws lever as indicated but without tigthening 6 Insert the adjuster support...

Страница 14: ...he two bolts washers nuts A B and move the plate to the other position aligning the holes You will probably need to screw off and screw in the bolts A even though they pass through non threaded holes...

Страница 15: ...tyres at the same pressure The tyres of the two rear wheel are different or differently Change the tyres The rear wheels are not adjusted at the same height Adjust the rear wheel height The camber of...

Страница 16: ...pport is different To reach the shortest footplate distance one can both at original assembly or afterwards cut off both the footplate tube and the part of the frame just below the welding as shown by...

Страница 17: ...chap ter height adjustment It may be necessary to adjust the angle Particularity Should you need a plate positioned 2 3 internal and the other 2 3 external it is necessary to have two adjustment suppo...

Страница 18: ...easily you may need to make a minor angle adjust ment working on the plate and then tighten the bolt A of the rotation side POSITIONING 4 positions internal 2 3 internal 2 3 externa external CHANGING...

Страница 19: ...he lock side If it is hard to remove insert it into the lock support that is still fixed to the footplate tube and pull it off while turning it clockwise and anti clock wise alternatively Loosen the b...

Страница 20: ...ording to the requested footplate distance you can cut it off by 10 cm The holes D1 and D2 are the positioning and fixing points of the clamp with the lever A by means of the grab screw E Remove the c...

Страница 21: ...tube The inner diameter of the tube is constant and it allows the inner tube to slide all the way down the outer tube Screw off the bolt washer nut A The bolt C that fixes the support of the handlebar...

Страница 22: ...rt then tilt the backrest tube to the wished inclination adjust the grab screw B accord ingly and insert the adjustment axle into the support The axle D could be hard to slide within the support you c...

Страница 23: ...those of the frame s If you have to fix the sup port through the frame hole 3 you need to en large such hole to 6 mm A E F C A E F C Fix or folding backrest The frame in its rear side has three pre d...

Страница 24: ...eed to lower the armrest the side guard could touch the support B and the upper side of the tilting body E and thus impede the ad justment In such case it is necessary to cut the lower side of the sid...

Страница 25: ...enlargement is 10 mm for each support total 20 mm The seat width enlargement is possible by means of proper spacers to be put between the armrest s support A and the frame Standard removable armrest S...

Страница 26: ...eel and at the same time with a mallet gently hit a little harder if necessary the hub or spokes of the wheel press the quick release button so that the axle s pin is out then position a spanner on th...

Страница 27: ...eadless bolt B3 Now turn the footplate until you need it Screw and tighten the headless bolt B3 Remove the footplate or turn it until getting access to one headless bolt B1 or B2 first and then the ot...

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