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28 

 EmpyrE ElItE InstallatIOn and OpEratIOn manual

TroubleshooTIng

prOBlEm

pOssIBlE CausE

sOlutIOn

Blower will not come on.

High limit switches may be shut off because 

the water temperature is higher than aqua-

stat setting permits.

Wait for the water to cool down. Reset snap 

disc, see page 8.

No electricity.

Check power supply.

Blower overheated.

Wait for blower to cool down.

Blower is on but no air in firebox.

Flapper unit flap stuck shut.

For information on a sticking flapper see 

page 24.

The water overheated and boiled over. 

After refilling the water, temperature is 

below operating range, but there is no 

power coming through to the blower.

The high limit switch (snap disc) has tripped 

the circuit.

The high limit switch (snap disc) has a 

manual reset. Press button to reset. To 

locate snap disc see page 8.

There is some smoke coming from 

the chimney most of the time.

Wood is too dry or bridged.

Burn only seasoned wood. Reposition wood.

Furnace overheats and boils.

Main door has been left open.

Close door.

Main door and/or ash clean out gaskets are 

leaking.

Replace gaskets or adjust latches and/or 

hinges.

Low heat output.

Wood moisture is too high causing the wood 

to bridge. Note: when bridging happens there 

is an air space between the wood and the 

firebox floor. The air then exits the firebox 

without causing the wood to burn.

Use seasoned wood. Cut wetter pieces 8 

inches (20 cm) shorter than the firebox and 

load the logs centered in the firebox. Split 

the bigger logs. Place the logs carefully so 

they will not bridge.

Fire has almost died out before refuelling.

Add wood before the fire has burned down.

Wood is hung up and bridged because of 

incorrect length and loading.

Place logs centered over the brick slots/air 

passage on the firebox floor. 

Low heat output.

The brick slots/air passage in the firebox 

floor is blocked by charcoal/ash.

Using the ash rake, always stir the firebox 

charcoal/ash into the lower ash chamber 

before adding wood. Limit the charcoal/

ash buildup and let the charcoal burn down 

before adding wood.

It is difficult to get a fire started.

Brick slots on the floor of the firebox are 

blocked.

Place small pieces of wood so air can flow 

through. Avoid flat pieces of wood that could 

block the air when laid flat on the firebox 

floor. As you add more wood place the wood 

so air can flow through.

Fire dies out with wood still left in 

the firebox.

The furnace has been on the off cycle for too 

long causing the wood to bridge or hang up.

Flapper is stuck shut from the furnace idling 

too much.

In spring/fall when one load of wood lasts 

more than 16 hours do not fill up the firebox.

To further avoid bridging, stack the wood so 

the lowest part of the stack is in the centre. 

In spring/fall use only 6 inch (15 cm) diam-

eter and smaller seasoned logs.

Not drawing enough heat from the furnace.

Increase the heat draw on the furnace.

Furnace water temperature is over 

170°F  (77°C) but no heat in the 

building.

Circulating pump is off due to one or more of 

the following: a bad connection, temperature 

is set too low, valves are closed, air is in the 

system or the water level is low.

Check for loose connections; open valves if 

closed; bleed air out of system; add water if 

level is too low.

Smoke coming from open loading 

door.

Cause could be one or more of the follow-

ing: opening door too quickly, opening door 

soon after loading wood, furnace blower is 

off, loose wires, faulty switch/timer, too small 

or too short a chimney, negative pressure in 

furnace room.

Open slowly waiting 30 seconds after mov-

ing lever to the left; do not open when fire 

is hot; switch blower on; move lever left 

and right, blower should be on in the load 

position; check limit switches/timer and 

wire connections; install longer and bigger 

chimney; increase venting to furnace room.

Содержание Empyre Elite 100

Страница 1: ...Installation and Operation Instructions Empyre Elite Model 100 and 200...

Страница 2: ......

Страница 3: ...stallation 10 Supplying Make Up Air 11 Low Water Temperature Protection 11 Empyre System Optimizer 11 Electrical Hookup 12 Water Line Hookup 12 Side Arm Installation 14 Optional Heat Exchanger 14 Auxi...

Страница 4: ...Switch DTS 22 Hot Water Wood Furnace Wiring Diagram 23 How to Correct a Sticking Flapper 24 Furnace Specifications 25 Furnace Options 25 Ash Rake and Brush Hanger Assembly 25 Unit Dimensions Model 100...

Страница 5: ...ed wood gasification to produce highly efficient combustion in the furnace s dual burn chambers 1 Wood in the firebox burns from the bottom up drying the top layer of wood in the firebox and forcing g...

Страница 6: ...ax Combustion Blowers Empyre Elite 100 70211231 Fuel Burn wood only Floor May be installed on a well constructed combustible floor A noncombustible liner must be placed underneath the furnace at least...

Страница 7: ...OOR ALWAYS OPEN SLOWLY 1 ALWAYS switch furnace off before opening door DO NOT operate with ash removal door open 2 CLOSE and LATCH door firmly CAUTION Keep children a safe distance from the furnace DO...

Страница 8: ...lly hazardous situation that if not avoided MAY result in minor or moderate injury if proper practices are not taken or serves as a reminder to follow appropriate safety practices Safety Decals Please...

Страница 9: ...Empyre Elite Installation and Operation Manual 7 Safety 1 3 4 5 7 6 Front View 1 2 3 Rear View 6 4 5 7 2...

Страница 10: ...Operation Manual Features Identifying Main Components see list of components on page 9 47 46 45 48 1 10 12 9 8 7 6 5 4 3 2 11 42 43 41 40 39 38 44 26 27 14 13 28 29 30 16 15 19 17 18 31 21 22 23 25 1...

Страница 11: ...urnace 12 305 mm Front of Furnace to Combustibles 48 1220 mm Flue Pipe 12 305 mm Ceiling to Furnace 24 610 mm Floor 0 0 mm Installation Requirements 1 The Empyre Elite must be installed on a level sta...

Страница 12: ...ontrol box follow these instructions to re install the switch trigger remove the control front plate to view the inside of the control box guide the switch trigger into the slot next to the limit swit...

Страница 13: ...m Low Water Temperature Protection It is the Responsibility of the installer to provide low water temperature protection in the design of the heat distribution system The Empyre Elite furnace is no di...

Страница 14: ...s recommended that a line be installed between the overflow port and suitable catch pan or drain 1 Hook up supply to Supply port and return to Return port as indicated see page 8 2 Install shut off va...

Страница 15: ...eeds and will conform to all local codes The Pro Fab Industries warranty covers the Empyre Elite furnace only and does not include anything outside of the Empyre Elite furnace Pro Fab Industries takes...

Страница 16: ...rm as low as possible PUMP BALL VALVE THERMOMETER BOILER DRAIN TEMPERING OR MIXING VALVE SYMBOLS INDEX Side Arm Installation To domestic heating system Hot water in from Empyre Elite furnace To top of...

Страница 17: ...door Furnace runs out of wood Figure 1 Note The existing furnace functions as a standby The aquastat on the standby furnace should be turned lower than the aquastat on the Empyre Elite Auxiliary Heat...

Страница 18: ...ow Check water level again 8 Add Pro Fab approved water treatment through vent opening Figure 1 9 Check water level when water temperature is 170 F 77 C and add water until level indicator shows full...

Страница 19: ...n burning extremely dry firewood pieces should be over 5 12 7 cm in diameter If using high moisture wood use pieces that are less than 5 12 7 cm in diameter It is good to mix the dry and wet wood when...

Страница 20: ...out of the firebox gently rake it into the secondary burn chamber through the opening in the bottom of the firebox It is important to rake ash buildup away from the back wall of the firebox 1 Do this...

Страница 21: ...vate by moving the lever fully to the right and then back to the left 3 Close door securely and move lever fully to the right Note if the lever is not fully to the right the buzzer will remain on and...

Страница 22: ...at exchanger flues weekly A buildup in the flues and chimney will cause a poor draft and reduce efficiency 6 Check and clean the air passages in the upper loading door frame several times during the h...

Страница 23: ...the water reservoir is full during the non heating season to prevent corrosion inside the water jacket 8 Add the correct amount as indicated on water treatment bottle of Pro Fab approved water treatm...

Страница 24: ...rcuit probe error Open probe error DTS Technical Data Accuracy 1 Output 16 Amp 1HP 240 Vac SPDT relay Supply voltage 115 Vac 10 Display 3 digit red DTS Programming Press SET SP text will appear on the...

Страница 25: ...23 Reference CAUTION DO NOT CONNECT THE ELECTRICAL COMPONENTS OF THIS UNIT TO ANY OTHER ELECTRICAL APPLIANCE DO NOT modify the electrical components or any other part of this furnace Modification to a...

Страница 26: ...Persist 1 Check if furnace is being operated properly 2 Remove flapper unit check to ensure the flap seals in the closed position clean and oil How to Remove and Reinstall 1 Disconnect power 2 Remove...

Страница 27: ...el type and quality For overall unit dimensions see Figure 1 Model 100 on page 26 Model 200 on page 27 For brick layout see Figure 2 Model 100 on page 26 Model 200 on page 27 For refractory layout see...

Страница 28: ...on Manual Reference Model 100 3 1 4 1 2 Not shown 0 817753 Revisions DESCRIPTION ECO Production Release 2535 REV 3 1 4 1 2 Not shown 817753 Figure 2 Brick Layout Figure 3 Refractory Layout Figure 1 Un...

Страница 29: ...PRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF IS PROHIBITED PRINT DATE 10 05 11 CHECKED DRAWN DATE NAME DO NOT SCALE DRAWING Material Spec MATERIAL DWG NO SCALE 1 20 Pro Fab Indus...

Страница 30: ...air passage in the firebox floor is blocked by charcoal ash Using the ash rake always stir the firebox charcoal ash into the lower ash chamber before adding wood Limit the charcoal ash buildup and let...

Страница 31: ......

Страница 32: ...ranty Registration and a copy of the original bill invoice must be forwarded to Pro Fab within thirty 30 days of the date of purchase to validate the warranty Issue Date February 2013 Part No 817941R0...

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