7–31
Chapter 7 – Fuser Subsystem
7.4.4 Troubleshooting
To properly troubleshoot the fuser section, mentally separate the assembly into four functional sections:
S
Heater and heat safety section (thermal breaker)
S
Temperature control section (thermistor)
S
Paper positioning section
S
Fuser section
Troubleshooting procedures for each of these four functional sections follow.
Fuser Heater and Thermal Breaker
The fuser heater is a quartz halogen lamp that has a rating of 1000 watts. The heater safety device is a
one-shot normally-closed thermal breaker that has a trip point of 155
°
C. This thermal breaker ensures
that the printer (not necessarily the fuser) is not damaged if the temperature control does not function
correctly. If the thermal breaker senses an over-temperature condition, it will open and remove power
from the heater lamp.
During initial power up and during any warmup period, there is a signal generated in the engine controller
called HEAT. This signal is generated by monitoring the TMRSG line returning from the thermistor.
When the controller decides that it is time to heat the fuser, it generates a low on the HEAT line. This
signal leaves the controller via J8–8 on the Backplane Board. This TTL signal controls a solid-state relay
(TRIAC) in the Low Voltage Power Supply which gates 115 volts out of the supply on pins CN4–1 and
CN4–2. (If the Low Voltage Power Supply is set for 230 volts, it gates 230 volts out CN4–1 and CN4–3.)
This voltage, in turn, goes to the lamp and thermal breaker, which are wired in series.
If the Fuser Lamp Does Not Heat:
1.
Allow the printer cool down to ambient temperature and unplug the printer from the power
outlet.
2.
Open the printer and remove the cover that fits around the drive gear assembly. Locate S211
(CNS1), the output from the Low Voltage Power Supply to the fuser lamp, and unplug the
fuser lamp connector from it.
See Figure 7–5.
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Страница 18: ...1 8 Chapter 1 Introduction...
Страница 19: ...2 1 Chapter 2 Clamshell Chapter 2 Clamshell Clamshell and Subassemblies...
Страница 44: ...4 2 Chapter 4 Developer Subsystem No disassembly is required 1 2 3 3 4 Figure 4 2 Removing the Developer Unit...
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Страница 47: ...5 1 Chapter 5 Transfer Subsystem Chapter 5 Transfer Subsystem Transfer Charger...
Страница 63: ...5 17 Chapter 5 Transfer Subsystem Detail 5 4 Removing the Lamp Connector...
Страница 65: ...6 1 Chapter 6 Paper Feed Subsystem Chapter 6 Paper Feed Subsystem Paper Feed Subsystem...
Страница 82: ...6 18 Chapter 6 Paper Feed Subsystem Step 3 Step 2 Detail 6 5 Removing Connectors...
Страница 97: ...7 1 Chapter 7 Fuser Subsystem Chapter 7 Fuser Subsystem Fuser Subsystem...
Страница 133: ...8 1 Chapter 8 Power Supplies Chapter 8 Power Supplies High Voltage Power Supply Low Voltage Power Supply Power Supplies...
Страница 137: ...8 5 Chapter 8 Power Supplies 1 1 2 2 High Voltage Power Supply...
Страница 144: ...8 12 Chapter 8 Power Supplies Figure 8 4 Removing the LVPS Cables...
Страница 146: ...8 14 Chapter 8 Power Supplies 5 4 2 3 1 Figure 8 5 Removing the LVPS...
Страница 147: ...8 15 Chapter 8 Power Supplies Cable Routing Figure 8 6 LVPS Cable Routing...
Страница 150: ...8 18 Chapter 8 Power Supplies Figure 8 9 Removing the LVPS Cables...
Страница 152: ...8 20 Chapter 8 Power Supplies 5 4 2 3 1 Figure 8 10 Removing the LVPS...
Страница 153: ...8 21 Chapter 8 Power Supplies Cable Routing Figure 8 11 LVPS Cable Routing...
Страница 155: ...8 23 Chapter 8 Power Supplies 115V Position 230V Position 1 2 3 1 2 3 Figure 8 13 Changing LVPS Input Voltage...
Страница 158: ...8 26 Chapter 8 Power Supplies Step 3 Step 4 Step 6 Step 5 Step 7 Figure 8 15 Removing the Transfer Charger Paper Guides...
Страница 173: ...9 7 Chapter 9 Controllers and Floppy Disk Drives Drive A Standard Drive B Optional Floppy Disk Drives...
Страница 198: ...9 32 Chapter 9 Controllers and Floppy Disk Drives 1 2 3 4 5 6 7 Figure 9 12 Expansion C T Board...
Страница 199: ...10 1 Chapter 10 Control Panel Chapter 10 Control Panel Keypad LCD Control Panel...
Страница 209: ...11 3 Chapter 11 Laser Scanning Unit LSU Subsystem Top View 2 1 1 1 3 1 4 1 5 1 6 1 7 1 8 3 LSU Assembly...
Страница 214: ...11 8 Chapter 11 Laser Scanning Unit LSU Subsystem Clamshell Frame Top Cover Step 1 Figure 11 1 Top Cover Disassembly...
Страница 215: ...11 9 Chapter 11 Laser Scanning Unit LSU Subsystem Detail 11 1 Removing the Top Cover...
Страница 219: ...11 13 Chapter 11 Laser Scanning Unit LSU Subsystem LED Connector Top Cover Bushing Figure 11 2 Erase LED Removal...
Страница 221: ...12 1 Chapter 12 Covers Frame and Backplane Board Chapter 12 Covers Frame and Backplane Board Covers and Frame Components...
Страница 225: ...12 5 Chapter 12 Covers Frame and Backplane Board 14 1 15 1 21 1 Hinge Covers...
Страница 250: ...12 30 Chapter 12 Covers Frame and Backplane Board Figure 12 12 Removing Cables...
Страница 252: ...12 32 Chapter 12 Covers Frame and Backplane Board 5 4 2 3 1 Figure 12 13 Removing the LVPS...
Страница 253: ...12 33 Chapter 12 Covers Frame and Backplane Board Cable Routing Figure 12 14 LVPS Cable Routing...
Страница 269: ...12 49 Chapter 12 Covers Frame and Backplane Board Figure 12 27 Removing Cables...
Страница 319: ...Appendix B Wire Data B 1 Appendix B Wire Data...
Страница 322: ...Appendix B Wire Data B 4...
Страница 327: ...C 5 Appendix C Continuous Form Stacker 15 2 10 1 Figure C 2...
Страница 329: ...C 7 Appendix C Continuous Form Stacker 20 1 25 1 30 Ref 30 Ref 30 1 See page C 9 See page C 9 Figure C 3...
Страница 331: ...C 9 Appendix C Continuous Form Stacker 35 2 40 1 55 1 50 1 45 1 Figure C 4...
Страница 332: ...C 10 Appendix C Continuous Form Stacker Callout Name Printronix Part No Quantity 60 Wing Side Guide 704968 017 2...
Страница 333: ...C 11 Appendix C Continuous Form Stacker 60 2 Figure C 5...
Страница 335: ...C 13 Appendix C Continuous Form Stacker 65 Ref 65 1 65 Ref 70 1 75 1 80 1 85 1 90 1 95 1 Figure C 6...
Страница 337: ...C 15 Appendix C Continuous Form Stacker 100 1 105 2 115 1 110 1 ROTATED 180 Figure C 7...
Страница 349: ...C 27 Appendix C Continuous Form Stacker 1 2 Figure C 16 Removing the Vertical Frame Braces...
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