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For technical questions, please call 1-888-866-5797.

ITEM 59205 

        

SAFETY

SETU
p

Op
ERA
TION

M

AINTENANCE

problem

possible Causes

probable Solutions

Engine stops when 

under heavy load

1.  Dirty air filter.
2.  Engine running cold.

1.  Clean or replace element.
2.  Allow engine to warm up prior 

to operating equipment.

Engine misfires

1.  Spark plug cap loose.
2.  Incorrect spark plug gap or 

damaged spark plug.

3.  Defective spark plug cap.
4.  Old or low quality gasoline. 

 

 

5.  Incorrect compression.

1.  Check wire connections.
2.  Re-gap or replace spark plug. 

3.  Replace spark plug cap.
4.  Use only fresh 87+ octane stabilizer treated 

unleaded gasoline.

 

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

5.  Diagnose and repair compression. 

(Use 

Engine will not start: 

COMpRESSION RELATED

 section.)

Engine stops 

suddenly

1.  Carbon Monoxide level high.  Red light on 

Carbon Monoxide Sensor illuminates. 

2.  CO Sensor Alarm flashes yellow continually 

shortly after starting.  

 

3.  CO Sensor Alarm flashes yellow continually after 

longer period of operation.  

4.  Low oil shutdown. 

5.  Fuel tank empty or full of impure or low quality 

gasoline. 

 

6.  Defective fuel tank cap creating 

vacuum, preventing proper fuel flow.

7.  Faulty magneto.
8.  Disconnected or improperly 

connected spark plug cap.

1.  Leave area immediately and 

allow area to ventilate thoroughly.  

Only operate generator outside.

2.  Carbon monoxide sensor malfunction. 

Sensor needs service.  Call 1-888-866-5797 as 

soon as possible.  Do not use the Generator 

until the sensor is working properly.

3.  Make sure to operate generator within 

rated ambient temperature; maintain 

minimum 5 ft. clearance from all sides.

4.  Fill engine oil to proper level.  Check 

engine oil before EVERY use.

5.  Fill fuel tank with fresh 87+ octane stabilizer 

treated unleaded gasoline.

 

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

6.  Test/replace fuel tank cap. 

7.  Have qualified technician service magneto.
8.  Secure spark plug cap.

Engine knocks

1.  Old or low quality gasoline. 

 

 

2.  Engine overloaded.
3.  Incorrect spark timing, deposit buildup, worn 

engine, or other mechanical problems.

1.  Fill fuel tank with fresh 87+ octane stabilizer 

treated unleaded gasoline. 

  

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

2.  Do not exceed equipment’s load rating.
3.  Have qualified technician diagnose 

and service engine.

Engine backfires

1.  Impure or low quality gasoline. 

 

 

2.  Engine too cold. 

3.  Intake valve stuck or overheated engine. 

4.  Incorrect timing.

1.  Fill fuel tank with fresh 87+ octane stabilizer 

treated unleaded gasoline. 

  

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

2.  Use cold weather fuel and oil 

additives to prevent backfiring.

3.  Have qualified technician diagnose 

and service engine.

4.  Check engine timing.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

Troubleshooting (continued)

Содержание 59205

Страница 1: ...intenance and cleaning procedures Write the product s serial number in the back of the manual or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry...

Страница 2: ...e use of a special tool or lock and key or other means of security and shall be controlled by the authority responsible for the location 2 Gasoline fuel and fumes are flammable and potentially explosi...

Страница 3: ...de sensor malfunction Sensor needs service Do not use the Generator until the sensor is working properly For technical questions please call 1 888 866 5797 Note Yellow light flashes once after startin...

Страница 4: ...e the Generator on transport vehicles to prevent the tool from rolling slipping and tilting 23 Industrial applications must follow OSHA requirements 24 Do not leave the Generator unattended when it is...

Страница 5: ...ion Do not modify the generator or its engine and do not use the generator for a purpose for which it is not intended 43 Extension Cord Make sure your extension cord is in good condition When using an...

Страница 6: ...dable or missing contact Harbor Freight Tools for a replacement 8 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of th...

Страница 7: ...ooled Fuel Type 87 octane stabilizer treated unleaded gasoline Recommended fill level 7 93 Gallons 30 Liters Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below Capacity 1 Quart Spark Plug Ty...

Страница 8: ...or 240 volt that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used 3 ON OFF Circuit Breakers The circuit breaker protects the Generator from...

Страница 9: ...pure sine wave generators Wheel Kit 64788 sold separately can be used with this Generator Grounding The Generator must be properly grounded in accordance with all relevant electrical codes and standar...

Страница 10: ...a bowl under the fuel cup to catch any spilled fuel 5 Unthread the screws holding the solenoid in place CAUTION Carburetor bowl may have gas in it which will leak upon removing the solenoid bolt 6 Dis...

Страница 11: ...t threading it in and remove it to check the oil level The oil level should be up to the full level as shown above 5 If the oil level is at or below the low mark add the appropriate type of oil until...

Страница 12: ...If above test fails do not use receptacle until it is repaired or replaced d Press Reset button in for use RESET TEST RESET TEST Reset Button Test Button 120 Volt GFCI Receptacle 4 Plug in products 5...

Страница 13: ...tly until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils...

Страница 14: ...er exceed the rated capacity for this Generator as serious damage to the Generator and or appliances tools and equipment could result from an overload Starting and running wattage requirements should...

Страница 15: ...r that only supplies the exact watts needed To Calculate Wattage Volts and amps can be multiplied together to get watts volts x amps watts To Calculate Additional Start Up Watts If They Are Not Listed...

Страница 16: ...engine in an emergency turn the Engine Switch off NOTICE Generator shut off under load may damage the Generator and attached equipment Stopping the Engine Under Normal Conditions 1 Before turning off...

Страница 17: ...qualified technician service the equipment instead Cleaning Maintenance and Lubrication Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment o...

Страница 18: ...ug 4 Remove the drain plug and if possible tilt the crankcase slightly to help drain the oil out Recycle used oil 5 Replace the drain plug and tighten it 6 Clean the top of the Dipstick and the area a...

Страница 19: ...lace immediately after cleaning and before further operation Long Term Storage When the equipment is to remain idle for longer than 20 days prepare the Engine for storage as follows 1 CLEANING Wait fo...

Страница 20: ...posure to rain and sunlight NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 5 AFTER STORAGE Before startin...

Страница 21: ...mber Reinstall spark plug and set Choke to START position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Power Switch at OFF position 2 Spark plug cap not connected securely 3 Spark plug electrode wet...

Страница 22: ...y operate generator outside 2 Carbon monoxide sensor malfunction Sensor needs service Call 1 888 866 5797 as soon as possible Do not use the Generator until the sensor is working properly 3 Make sure...

Страница 23: ...nosing or servicing the equipment or engine Troubleshooting continued PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS M...

Страница 24: ...8 Bolt 3 49 Seal Oil 1 50 Plug Rubber 1 51 Protector Oil 1 52 Bolt 1 53 Arm Governor 1 54 Washer Flat 1 55 Pin 1 56 Spring Throttle Valve Returning 1 57 Rod Governor 1 Part Description Qty 58 Support...

Страница 25: ...n Engine Frame Right 2 135 Nut 4 136 Jacket Rubber 2 137 Cushion Engine Frame 2 Part Description Qty 138 Frame Assy Engine 1 139 Grounding 1 140 Washer Serrated Lock External Teeth 1 141 Nut 6 142 CO...

Страница 26: ...44 46 47 38 37 51 50 49 41 48 39 52 53 54 55 59 60 58 56 57 61 62 63 64 65 66 68 69 70 71 72 73 67 75 74 77 78 74 76 79 80 80 81 81 82 83 84 85 86 88 89 90 91 87 93 92 94 95 96 98 97 99 98 109 102 101...

Страница 27: ...the emissions control system on your engine will be free from defects in material and workmanship for two 2 years provided there has been no improper maintenance misuse or abuse of your engine Your e...

Страница 28: ...26677 Agoura Road Calabasas CA 91302 1 888 866 5797...

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