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For technical questions, please call 1-888-866-5797.

ITEM 59205 

        

SAFETY

SETU
p

Op
ERA
TION

M

AINTENANCE

High Altitude Operation Above 3000 feet

WARNING!

 

TO pREVENT SERIOUS INJURY FROM FIRE:

 

Follow instructions in a well-ventilated area away from ignition sources.   

If the engine is hot from use, shut the engine off and wait for it to cool before proceeding.  Do not smoke.

NOTICE:

 Warranty void if necessary adjustments are not made for high altitude use.

At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-air ratio will need 

to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine 

and any other devices used with this product.  The fuel system on this engine may be influenced by operation 

at higher altitudes.  Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 ft. 

above sea level.  At elevations above 8000 ft, the engine may experience decreased performance, even with 

the proper main jet.  Operating this engine without the proper altitude kit installed may increase the engine’s 

emissions and decrease fuel economy and performance. The kit should be installed by a qualified mechanic.

Note:

 Not all Generator models have a Solenoid. Skip those steps if a Solenoid is not present.

1.  Turn off the engine.
2.  Close the fuel valve.
3.  Move the air cleaner housing aside to allow access to the carburetor:

a.  Loosen the knob and remove air cleaner cover.
b.  Remove the foam filter and deflecting plate.
c.  Remove the nuts to allow the air cleaner housing to be moved aside.

4.  Place a bowl under the fuel cup to catch any spilled fuel.
5.  Unthread the screws holding the solenoid in place.

CAUTION!

 Carburetor bowl may have gas in it which 

will leak upon removing the solenoid/bolt.
6.  Disconnect the solenoid and solenoid seal from the bolt.
7.  Unthread the bolt holding the fuel cup.
8.  Remove the bolt, Bolt Seal, fuel cup, Fuel Cup Seal and Main Jet from the body of the carburetor assembly.   

A carburetor screwdriver (not included) is needed to remove and install the Main Jet.

Note:

 The mixing tube is held in place by the Main Jet and 

might fall out when it is removed.  If it falls out, replace it in 

the same orientation before replacing the Main Jet.
9.  Replace the Main Jet with the replacement Main Jet 

needed for your altitude range (part 1a or 2a).

Note:

 The Fuel Cup Seal and Bolt Seal may be damaged during 

removal and should be replaced with the new ones from the kit.
10. Replace the Fuel Cup Seal (4a), fuel cup, 

Bolt Seal (3a), and bolt. Tighten in place.

NOTICE:

 Do not cross thread bolt when tightening.  

Finger tighten first and then use a wrench to 

make sure the bolt is properly threaded.
11.  Replace the solenoid and Solenoid Seal (5a), 

and tighten in place with screws.

12. Reassemble the air cleaner and reattach all hoses to it.
13. Wipe up any spilled fuel and allow excess to evaporate before starting 

engine.  To prevent FIRE, do not start the engine while the smell of fuel 

hangs in the air. 

High Altitude Kit parts List - A

part

Description

Qty

1a

Main Jet 3000-6000 ft.

1

2a

Main Jet 6000-8000 ft.

1

3a

Bolt Seal

1

4a

Fuel Cup Seal

1

5a

Solenoid Seal

1

Air Cleaner 

Housing

Nuts

Deflecting plate

Foam Filter

Air 

Cleaner 

Cover

Carburetor 

Assembly

Main Jet

Fuel Cup Seal

Mixing Tube

(might remain 

inside carburetor)

Fuel Cup

Bolt Seal

Bolt

Solenoid

Solenoid Seal

Screws

Not present 

on some 

Generators

Содержание 59205

Страница 1: ...intenance and cleaning procedures Write the product s serial number in the back of the manual or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry...

Страница 2: ...e use of a special tool or lock and key or other means of security and shall be controlled by the authority responsible for the location 2 Gasoline fuel and fumes are flammable and potentially explosi...

Страница 3: ...de sensor malfunction Sensor needs service Do not use the Generator until the sensor is working properly For technical questions please call 1 888 866 5797 Note Yellow light flashes once after startin...

Страница 4: ...e the Generator on transport vehicles to prevent the tool from rolling slipping and tilting 23 Industrial applications must follow OSHA requirements 24 Do not leave the Generator unattended when it is...

Страница 5: ...ion Do not modify the generator or its engine and do not use the generator for a purpose for which it is not intended 43 Extension Cord Make sure your extension cord is in good condition When using an...

Страница 6: ...dable or missing contact Harbor Freight Tools for a replacement 8 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of th...

Страница 7: ...ooled Fuel Type 87 octane stabilizer treated unleaded gasoline Recommended fill level 7 93 Gallons 30 Liters Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below Capacity 1 Quart Spark Plug Ty...

Страница 8: ...or 240 volt that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used 3 ON OFF Circuit Breakers The circuit breaker protects the Generator from...

Страница 9: ...pure sine wave generators Wheel Kit 64788 sold separately can be used with this Generator Grounding The Generator must be properly grounded in accordance with all relevant electrical codes and standar...

Страница 10: ...a bowl under the fuel cup to catch any spilled fuel 5 Unthread the screws holding the solenoid in place CAUTION Carburetor bowl may have gas in it which will leak upon removing the solenoid bolt 6 Dis...

Страница 11: ...t threading it in and remove it to check the oil level The oil level should be up to the full level as shown above 5 If the oil level is at or below the low mark add the appropriate type of oil until...

Страница 12: ...If above test fails do not use receptacle until it is repaired or replaced d Press Reset button in for use RESET TEST RESET TEST Reset Button Test Button 120 Volt GFCI Receptacle 4 Plug in products 5...

Страница 13: ...tly until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils...

Страница 14: ...er exceed the rated capacity for this Generator as serious damage to the Generator and or appliances tools and equipment could result from an overload Starting and running wattage requirements should...

Страница 15: ...r that only supplies the exact watts needed To Calculate Wattage Volts and amps can be multiplied together to get watts volts x amps watts To Calculate Additional Start Up Watts If They Are Not Listed...

Страница 16: ...engine in an emergency turn the Engine Switch off NOTICE Generator shut off under load may damage the Generator and attached equipment Stopping the Engine Under Normal Conditions 1 Before turning off...

Страница 17: ...qualified technician service the equipment instead Cleaning Maintenance and Lubrication Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment o...

Страница 18: ...ug 4 Remove the drain plug and if possible tilt the crankcase slightly to help drain the oil out Recycle used oil 5 Replace the drain plug and tighten it 6 Clean the top of the Dipstick and the area a...

Страница 19: ...lace immediately after cleaning and before further operation Long Term Storage When the equipment is to remain idle for longer than 20 days prepare the Engine for storage as follows 1 CLEANING Wait fo...

Страница 20: ...posure to rain and sunlight NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 5 AFTER STORAGE Before startin...

Страница 21: ...mber Reinstall spark plug and set Choke to START position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Power Switch at OFF position 2 Spark plug cap not connected securely 3 Spark plug electrode wet...

Страница 22: ...y operate generator outside 2 Carbon monoxide sensor malfunction Sensor needs service Call 1 888 866 5797 as soon as possible Do not use the Generator until the sensor is working properly 3 Make sure...

Страница 23: ...nosing or servicing the equipment or engine Troubleshooting continued PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS M...

Страница 24: ...8 Bolt 3 49 Seal Oil 1 50 Plug Rubber 1 51 Protector Oil 1 52 Bolt 1 53 Arm Governor 1 54 Washer Flat 1 55 Pin 1 56 Spring Throttle Valve Returning 1 57 Rod Governor 1 Part Description Qty 58 Support...

Страница 25: ...n Engine Frame Right 2 135 Nut 4 136 Jacket Rubber 2 137 Cushion Engine Frame 2 Part Description Qty 138 Frame Assy Engine 1 139 Grounding 1 140 Washer Serrated Lock External Teeth 1 141 Nut 6 142 CO...

Страница 26: ...44 46 47 38 37 51 50 49 41 48 39 52 53 54 55 59 60 58 56 57 61 62 63 64 65 66 68 69 70 71 72 73 67 75 74 77 78 74 76 79 80 80 81 81 82 83 84 85 86 88 89 90 91 87 93 92 94 95 96 98 97 99 98 109 102 101...

Страница 27: ...the emissions control system on your engine will be free from defects in material and workmanship for two 2 years provided there has been no improper maintenance misuse or abuse of your engine Your e...

Страница 28: ...26677 Agoura Road Calabasas CA 91302 1 888 866 5797...

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