P
RO
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™ PD6310-WM NTEP Certified Pulse Input Batch Controller
Instruction Manual
10
Batch Controller Rate/Totalizer
Display
Rate Display
Indication
-99999 to 999999, lead zero blanking.
“R” LED illuminates while displaying rate.
Batch Total &
Grand Total
Display
0 to 999,999; automatic lead zero blanking.
“T” LED is illuminated while displaying batch
total.
“GT” LEDs are illuminated while
displaying grand total. Up to 999,999 for
batch total/preset. Up to 999,999,999 with
grand total-
overflow feature. “
oF
” is
displayed to the left of grand total overflow
and
▲ LED is illuminated.
Batch Total
Decimal Point
Up to five decimal places or none:
d.ddddd
,
d.dddd
,
d.ddd
,
d.dd
,
d.d
, or
dddddd
Total decimal point is independent of rate
decimal point.
Totalizer
Calculates total based on rate and field
programmable multiplier to display total in
engineering units. Time base must be
selected according to the time units in
which the rate is displayed.
Time Base
Second, minute, hour, or day
Batch Control
Mode
Automatic or manual batch control
Manual
Batch
The operator must press the START button
every time a new batch is started.
Press STOP to pause the batch and either
press START to resume or STOP to stop
the incomplete batch.
Automatic
Batch
Once the START button is pressed, the
batches will run automatically until the
STOP button is pressed twice. The time
delay between batches is entered during
the setup.
Batch Time
Delay
Programmable up to 999.9 seconds
This is the time delay between batches for
automatic batch control. Allow sufficient
time to put in place an empty container.
Batch Preset
The F2 key is assigned to the preset.
The preset value is the total volume to be
batched in each cycle.
Batch
Pre-Close
The pre-close value is equal to the volume
amount before reaching the preset value
(batch size).
Single or
Multi-Stage
Single Stage: Only relay 1 is used
Multi-Stage: Two or more relays are used
to control the batch with more precision;
this is done using multiple presets or using
the pre-close feature.
Multiple
Presets
Each relay de-energizes at its own preset
value.
Start
The F1 key is assigned to START batch.
Press START to start a new batch in
manual mode or a set of batches in
automatic mode.
Pause / Stop
The F3 key is assigned to PAUSE / STOP.
Press F3 once to pause and press it again
to stop the batch process.
Automatic
Overrun
Correction
Adjusts the closing of the batch control
relays to compensate for inaccuracies from
batch to batch. The overrun correction
feature is capable of compensating for
inaccuracies of up to 1% of the
programmed preset value.
To achieve an accurate batch, the flow rate
must be slowed down, such that the total
most-right digit increments at a rate of less
than 10 counts/second. The use of a dual-
stage batch control is recommended.
Count Up or
Count Down
Batch total and grand total can set to count
up or count down, independently.
Start / Stop
Batch
The F4 digital input is assigned to start &
stop the batch, it is located at the rear of
the controller.
An external push-button can be connected
between terminal F4 and COM. Press the
button once to start the batch and press it
again to stop the batch.
High or Low
Flow Alarm
The user may program any alarm for high
or low trip point. The alarm detection is
active only while the batch is running.
Unused alarm LEDs and relays may be
disabled (turned off).
Grand
Totalizer
Rollover
Grand totalizer rolls over when display
exceeds 999,999,999. Relay status reflects
display.
Grand Total
Overflow
The grand total can display up to
999,999,999 using the overflow feature.
After the value exceeds 999,999 a 3-digit
value with the prefix “
oF
” toggles every 10
seconds. The overflow feature can be
disabled by setting a grand total alarm that
automatically resets the grand total when
999,999 is reached.
Grand Total
Alarms
Up to seven, user selectable under setup
menu. Any set point can be assigned to
grand total and may be programmed
anywhere in the range of the controller for
grand total alarm indication. Relay 1 should
always be assigned to batch.
Programmable
Delay on
Release
0.1 and 999.9 seconds; applied to the first
relay assigned to total or grand total.
If the controller is programmed to reset total
to zero automatically when the preset is
reached, then a delay will occur before the
total is reset.
Grand Total
Reset
Via front panel button, external contact
closure on digital inputs, automatically via
user selectable preset value and time
delay, or through serial communications.
Grand Total
Reset
Password
Grand total passwords may be entered to
prevent resetting the grand total from the
front panel.
Non-
Resettable
Grand Total
The grand total can be programmed as a
non-resettable total by entering the
password “050873”.
•
Once the Grand Total has been
programmed as “non-resettable” the feature
CANNOT
be disabled.
