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PowerLine

Electric Cutter

Installation, Operating and Maintenance Instructions
PowerLine Models PL2620, PL2120 and PL2100

WARNING!  This machine contains a powered cutting knife which can cause  serious or even fatal injury.
Never connect power to the machine until you are ready to set up and operate the electric cutter.  The
AC outlet must be nearby and not blocked. To prevent injury, never place hands or arms under the cut-
ting blade, do not operate the machine with any covers removed or safety features disabled, and cut
only paper materials.  The front blade guard must be in the lowered position before the clamp or blade
will operate. Before attempting any maintenance procedure, be sure power is disconnected and locked
out.

1.0 Introduction

Thank you for selecting the 

intimus

®

PowerLine Electric Cutter.  PowerLines are designed to provide a high level of safety,

accuracy, flexibility, and ease of operation.  Each component has been engineered to perform reliably and is 100% factory
tested to ensure years of quality service.

We recommend that you familiarize yourself with the cutter by carefully reading this manual.  Reading and thoroughly
understanding this manual will help you avoid the most common operational problems and help eliminate operational
errors.

PowerLine Operating Instructions

1

Specifications

Functional

Cut Length x Width (behind blade):

21" EC  . . . . . . . . . . . . . . . . . . .21" x 21"
26" EC  . . . . . . . . . . . . . . . . . . .26" x 26"

Cut Height:

2 7/8" Maximum

Physical

Weight:

2100 EC  . . . . . . . . . . . . . . . . . . .697 lbs.
2120 EC  . . . . . . . . . . . . . . . . . . .716 lbs.
2600 EC  . . . . . . . . . . . . . . . . . . .796 lbs.

Shipping Weight:

2100 EC  . . . . . . . . . . . . . . . . . . .720 lbs.
2120 EC  . . . . . . . . . . . . . . . . . . .739 lbs.
2600 EC  . . . . . . . . . . . . . . . . . . .819 lbs.

Color:

 . . . . . . . . . . . . . . . . . . . . . . . . . .Gray

Dimensions:

21" EC 33 3/4"W x 50 3/4"H x 42 3/4"D
26" EC 38 3/4"W x 50 3/4"H x 47 3/4"D

Electrical

AC Voltage: . . . . . . . . . . . . . . . . . .220/240VAC

Load Current:  . . . .(PL2620, PL2120) 16 Amps

 . . . . . . . . . . . . . . .(PL2100)  9 Amps

Optional
Side Tables

Table of Contents

1.0

Introduction  . . . . . . . . . . . . . . . . . . .Page  1

2.0

Nomenclature  . . . . . . . . . . . . . . . . .Page 2

3.0

Controls . . . . . . . . . . . . . . . . . . . . . .Page 3

4.0

Installation . . . . . . . . . . . . . . . . . . . .Page 4

5.0

The Back Gauge  . . . . . . . . . . . . . . .Page 6

6.0

Operation . . . . . . . . . . . . . . . . . . . . .Page 6

7.0

Maintenance  . . . . . . . . . . . . . . . . . .Page 7

8.0

Troubleshooting . . . . . . . . . . . . . . . .Page 12

Parts Diagrams and Parts Lists . . . . . . . . . . .Page 14
Wiring Diagrams 1 & 2  . . . . . . . . . . . . . . . .Page 20

Serial Number

_______________________________________

Содержание PL2100

Страница 1: ...ineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by carefully reading this manual Reading and thoroug...

Страница 2: ...mp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a level cutting surface 15 St...

Страница 3: ...nt to support its weight Be sure to allow adequate work space on all sides of the cutter 4 1 Leveling the Machine Level the cutter check the top surface in two planes by adjusting the leg leveler in t...

Страница 4: ...w against the shaft You may use a commercial thread locking glue to secure the set screws in place 4 4 Separating the Stand and Chassis To separate the chassis from the stand remove the carriage bolt...

Страница 5: ...itch is off and that the key switch is off key vertical 6 1 Supply Power to the Electric Cutter 1 Plug the power cord into a 220VAC 20 Amp outlet 2 Turn the On Off toggle switch located in the left sw...

Страница 6: ...he electric cutter To prevent injury never place hands or arms under the cutting blade do not operate the machine with any covers removed or safety features disabled and cut only paper materials Befor...

Страница 7: ...vertical when the blade reaches a position low enough to access the remaining blade screw hole Raise the front safety cover and insert and tighten the remaining screw 5 Switch the On Off toggle switc...

Страница 8: ...sted for a correct cut disconnect power and remove the front deck 7 Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center If necessary adjust the shaft...

Страница 9: ...e Calibration If the actual cutting distance does not match the scale indicator proceed as follows 1 Position the back gauge and cut a minimum of three sheets of stock Use the middle sheet as the refe...

Страница 10: ...Make sure both clamp switches are being pressed at the same time Press the reset button and check that the ready light is on Make sure the back gauge is not moving See Sections 3 6 Check to make sure...

Страница 11: ...5 1 Front Deck 21 EC W O260225 1 Front Deck 26 EC 11 M S005002 1 Back gauge Lock Thumb Screw 14 W O260246 1 Right End Cover 15 W O260245 1 Left End Cover 16 M O210247 1 Front Safety Cover Panel 21 M O...

Страница 12: ...3015 16 5 16 18 x 3 4 Socket H D Screw 17 W A260021 1 Left Rear Tower Ass y Clamp Drive Front View Item Part Number Qty Description 1 W O260050 1 Clamp Lever Link Arm 2 W A260175 1 Left Clamp Lever As...

Страница 13: ...0060 2 Clamp Guide Model PL2100 8 W A210061 1 Clamp Assy 21 EC 10 W O260060 2 Clamp Guide Blade Drive Assembly Rear View Item Part Number Qty Description 1 M S002058 3 1 4 20x1 1 2 Set Screw 2 M O2601...

Страница 14: ...10 M S031015 1 Compression Spring 12 W O260040 1 Push Pull Shaft Assy 14 W O260127 1 LH Limit Switch Brkt 15 W O260126 1 RH Limit Switch Brkt 16 W O260129 1 Lever Right Item Part Number Qty Descriptio...

Страница 15: ...Assy 18 W O260113 1 Bearing Hub M S020002 1 Ball Bearing M S010036 1 Retaining Ring 19 M S019029 1 12mm Shaft Collar Item Part Number Qty Description 20 W O260112 1 5 8 4 2ST Acme Shaft 21 W A260210 1...

Страница 16: ...Holder 5 W A260144 1 220V Transformer Assy Control 7 M S033039 4 5 Position Terminal Block 9 M O260142 1 Relay Board 12 M S045142 1 12 Amp Circuit Breaker 13 M O850421 1 25mfd 440V Capacitor clamp 14...

Страница 17: ...PowerLine Operating Instructions 17 Wiring Diagram 1 Clamp and Blade Motor Section Models PL2620 and PL2120...

Страница 18: ...PowerLine Operating Instructions 18 Wiring Diagram 2 Clamp and Blade Controls Section Models PL2620 and PL2120...

Страница 19: ...PowerLine Operating Instructions 19 Wiring Diagram 1 Blade Motor Section Model PL2100...

Страница 20: ...ng Instructions Wiring Diagram 2 Blade Controls Section Models PL2100 251 Wedcor Ave Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027113...

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