background image

C. On Model PL2100, remove the cap screw that secures the clamp handle to the shaft, and remove the handle.
D. Slide the shroud toward the front of the machine so the ready light is separated from the shroud. (On Model 2100, lift

the shroud until it clears the clamp shaft and then slide the shroud toward the front of the machine.

E. Lift the shroud from the electric cutter. 

2. Make sure the blade is in the highest position (top of blade carrier slots).  If necessary, install and tighten the blade hold-

ers. Loosen the blade retaining screws and move the blade to the top of the slot.  (The blade must be lowered to access
the far right blade screw.) Retighten the blade retaining screws.

3. With the blade in the up position, measure the distance from the top of the blade carrier to the cutting stick.  If necessary,

adjust the blade adjustment screw (accessible through the right side chassis panel) to a distance of 9 3/8".

4. Activate power, lower the blade to the lowest cutting position and turn off the On/Off toggle switch. Again measure from

the top of the blade carrier to the cutting stick.  The distance should be 6 1/16".  If necessary, raise the blade to its high-
est position and repeat step 4.

NOTE:  The front safety cover must be in the lowered position before the blade or clamp will operate.

5. Place a 1/4" stack of paper over the cutting stick and initiate the cutting cycle.  If the blade cuts evenly through the last

sheet of paper and just slightly into the cutting stick, no further adjustment is necessary.  If the last sheet is not cut even-
ly through, proceed as follows:

A. Loosen the blade retaining screws so they hold the blade, but will allow movement when turning the blade leveling set

screws.

B. Adjust the blade leveling set screws clockwise in 1/4 turn increments and test cut until the bottom sheet of paper is

cleanly cut with the blade cutting slightly into the cutting stick.  If the blade cannot be adjusted for a correct cut using
the blade leveling set screws, slide the blade to a lower position in the blade carrier slots and repeat the leveling adjust-
ment.  Raise the front safety cover.

6. After the blade has been adjusted for a correct cut, disconnect power and remove the front deck.
7. Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center.  If necessary,

adjust the shaft collars to obtain the proper gear mesh.

8. Reinstall the front deck and shroud.
9. Reinstall the thumb screws and rear deck screws to secure the shroud.
10.On Model PL2100, reinstall the clamp handle and secure with the cap screw.

NOTE:  The bottom edge of the clamp should always be approximately 1/8" lower than the sharp edge of the blade.

7.4 Cutting Stick Rotation

The design of the PowerLine cutting stick allows rotation to eight cutting locations.  (The stick may be rotated to four sur-
faces and reversed from end to end.)  To rotate the stick proceed as follows:
1. Turn off power to the cutter.  Turn the key switch to the off position (key vertical).  Raise the front safety cover.
2. Carefully lift up one end of the cutting stick.
3. Place a flat tip screwdriver under the raised end of the cutting stick and slide it under

the length of the stick to completely remove it from the channel.

4. Rotate the stick to a new surface and place it back into the channel. When all four

surfaces have been used, reverse the stick end to end and repeat the rotation process
as needed. Replace the stick when a correctly adjusted new, or resharpened blade
will no longer cut through the bottom sheet of a stack. 

7.5 Back Gauge Squaring Adjustment

If the cutting distance is not within 1/64" from one end of the back gauge to the other, proceed as follows:
1. Loosen the hex head bolt that secures the back gauge to the slider block (top rear center of the back gauge).
2. Loosen or tighten the socket head screws on the rear side of the back gauge as follows:

A. Cut paper at each end of the back gauge to determine which end needs to move closer to the cutting area. Slightly

loosen the socket head screw on the corresponding side. Slightly tighten the socket head screw on the opposite side.

B. Recheck the back gauge squareness by cutting paper positioned at each end of the back gauge.
C. Repeat the adjustment as necessary.

7.6 Back Gauge Slider Block Adjustment

1. Position the back gauge to approximately 20".
2. Turn off Power by turning the key switch to off (key vertical) and unplug the power cord from the power outlet.

PowerLine Operating Instructions

8

Содержание PL2100

Страница 1: ...ineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by carefully reading this manual Reading and thoroug...

Страница 2: ...mp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a level cutting surface 15 St...

Страница 3: ...nt to support its weight Be sure to allow adequate work space on all sides of the cutter 4 1 Leveling the Machine Level the cutter check the top surface in two planes by adjusting the leg leveler in t...

Страница 4: ...w against the shaft You may use a commercial thread locking glue to secure the set screws in place 4 4 Separating the Stand and Chassis To separate the chassis from the stand remove the carriage bolt...

Страница 5: ...itch is off and that the key switch is off key vertical 6 1 Supply Power to the Electric Cutter 1 Plug the power cord into a 220VAC 20 Amp outlet 2 Turn the On Off toggle switch located in the left sw...

Страница 6: ...he electric cutter To prevent injury never place hands or arms under the cutting blade do not operate the machine with any covers removed or safety features disabled and cut only paper materials Befor...

Страница 7: ...vertical when the blade reaches a position low enough to access the remaining blade screw hole Raise the front safety cover and insert and tighten the remaining screw 5 Switch the On Off toggle switc...

Страница 8: ...sted for a correct cut disconnect power and remove the front deck 7 Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center If necessary adjust the shaft...

Страница 9: ...e Calibration If the actual cutting distance does not match the scale indicator proceed as follows 1 Position the back gauge and cut a minimum of three sheets of stock Use the middle sheet as the refe...

Страница 10: ...Make sure both clamp switches are being pressed at the same time Press the reset button and check that the ready light is on Make sure the back gauge is not moving See Sections 3 6 Check to make sure...

Страница 11: ...5 1 Front Deck 21 EC W O260225 1 Front Deck 26 EC 11 M S005002 1 Back gauge Lock Thumb Screw 14 W O260246 1 Right End Cover 15 W O260245 1 Left End Cover 16 M O210247 1 Front Safety Cover Panel 21 M O...

Страница 12: ...3015 16 5 16 18 x 3 4 Socket H D Screw 17 W A260021 1 Left Rear Tower Ass y Clamp Drive Front View Item Part Number Qty Description 1 W O260050 1 Clamp Lever Link Arm 2 W A260175 1 Left Clamp Lever As...

Страница 13: ...0060 2 Clamp Guide Model PL2100 8 W A210061 1 Clamp Assy 21 EC 10 W O260060 2 Clamp Guide Blade Drive Assembly Rear View Item Part Number Qty Description 1 M S002058 3 1 4 20x1 1 2 Set Screw 2 M O2601...

Страница 14: ...10 M S031015 1 Compression Spring 12 W O260040 1 Push Pull Shaft Assy 14 W O260127 1 LH Limit Switch Brkt 15 W O260126 1 RH Limit Switch Brkt 16 W O260129 1 Lever Right Item Part Number Qty Descriptio...

Страница 15: ...Assy 18 W O260113 1 Bearing Hub M S020002 1 Ball Bearing M S010036 1 Retaining Ring 19 M S019029 1 12mm Shaft Collar Item Part Number Qty Description 20 W O260112 1 5 8 4 2ST Acme Shaft 21 W A260210 1...

Страница 16: ...Holder 5 W A260144 1 220V Transformer Assy Control 7 M S033039 4 5 Position Terminal Block 9 M O260142 1 Relay Board 12 M S045142 1 12 Amp Circuit Breaker 13 M O850421 1 25mfd 440V Capacitor clamp 14...

Страница 17: ...PowerLine Operating Instructions 17 Wiring Diagram 1 Clamp and Blade Motor Section Models PL2620 and PL2120...

Страница 18: ...PowerLine Operating Instructions 18 Wiring Diagram 2 Clamp and Blade Controls Section Models PL2620 and PL2120...

Страница 19: ...PowerLine Operating Instructions 19 Wiring Diagram 1 Blade Motor Section Model PL2100...

Страница 20: ...ng Instructions Wiring Diagram 2 Blade Controls Section Models PL2100 251 Wedcor Ave Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027113...

Отзывы: