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3. Remove the lower rear cover. First move the screws/nuts joining the lower front and rear covers. Then remove the

phillips screws that secure the lower rear cover to the chassis. Allow the lower rear cover to drop until it clears the lower
front cover. Pull the lower rear cover forward and set it aside.

4. There are four screws that secure the nut plate assembly to the front of the slider block. The bottom 2 screws are socket

head (allen) cap screws, one of which also secures a lock washer. The top 2 are cross point screws. Loosen only the cap
screw with the lock washer.

5. The adjustment system is a push/pull arrangement that features Two hex socket screws extend approximately 1/4" from

the side of the block. (push). The other two screws extend through the block and are secured by two nuts. Slightly loosen
the front socket head cap screw that extends from the side of the slider block. Slightly tighten the other front socket head
cap screw that is threaded into the opposite side of the slider block. Tighten the screw until a slight resistance/bind is felt
when manually moving the back gauge. Next, slightly loosen the rear socket head cap screw that extends from the side
of the slider block. Slightly tighten the other rear socket head cap screw that is threaded into the opposite side of the
slider block to obtain smooth movement of the back gauge with no binding. Verify that the back gauge end play is mini-
mal.

6. Retighten the cap screw on the slider block nut plate.
7. Slowly operate the back gauge the full length of travel. Verify that the back gauge does not bind or stall. Repeat the slid-

er block adjustment if necessary.

8. Reinstall the lower rear cover.
9. Reapply power to the cutter.

7.7 Back Gauge Scale Calibration

If the actual cutting distance does not match the scale indicator, proceed as follows:
1. Position the back gauge and cut a minimum of three sheets of stock. Use the middle sheet as the reference for measure-

ment.

2. Check the stock for a square cut. If the cut is not square to 1/64", perform the back gauge squaring procedure in Section

7.5. If the cut is square, proceed to the next step.

3. Turn off power to the cutter. Turn the key switch to the off position (key vertical). Unplug the power cord from the

power outlet.

4. Remove the bottom front and rear chassis covers.

5. Verify the tape cable is tight, no slack in the cable.
6. Loosen the cable locking screw on the side of the slider block. Hold the stand-off with pliers to prevent turning.
7. Move the cable until the correct tape reading is the same as the cut sheet. Tighten the cable locking screw on the side of

the slider block. Make sure the cable is in the groove on the end of the stand-off. Hold stand-off straight with pliers
while tightening.

8. Reinstall the bottom front and rear chassis covers.
9. Reapply power to the cutter.

7.8 Lubrication

The mechanical components of the cutter require periodic lubrication depending upon cutter use. A 30W oil, lithium base
grease, and 90W gear oil are the recommended lubricants. Heavy use is 8,000 or more cutting cycles per week.  Moderate
use is 4,000 - 8,000 cutting cycles per week. This schedule is based on heavy use.

Part

Frequency

Lubricant

Tower Rails

Every blade change/monthly

grease

Clamp drive screw 

Every blade change/bi-monthly

30W oil

Clamp thrust bearing 

Annually

grease

Clamp gear lever pivot pin 

Every blade change/monthly

30W oil

Clamp guides 

Every blade change

grease

Crank gear/Gear box gear 

Bi-monthly

grease

Gear box 

Annually

90W oil

Back gauge Acme screw 

Monthly

30W oil

All Oilite® bearings  

Annually

30W oil

Limit switch bracket pivot pts. 

Annually

30W oil

PowerLine Operating Instructions

9

Содержание PL2100

Страница 1: ...ineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by carefully reading this manual Reading and thoroug...

Страница 2: ...mp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a level cutting surface 15 St...

Страница 3: ...nt to support its weight Be sure to allow adequate work space on all sides of the cutter 4 1 Leveling the Machine Level the cutter check the top surface in two planes by adjusting the leg leveler in t...

Страница 4: ...w against the shaft You may use a commercial thread locking glue to secure the set screws in place 4 4 Separating the Stand and Chassis To separate the chassis from the stand remove the carriage bolt...

Страница 5: ...itch is off and that the key switch is off key vertical 6 1 Supply Power to the Electric Cutter 1 Plug the power cord into a 220VAC 20 Amp outlet 2 Turn the On Off toggle switch located in the left sw...

Страница 6: ...he electric cutter To prevent injury never place hands or arms under the cutting blade do not operate the machine with any covers removed or safety features disabled and cut only paper materials Befor...

Страница 7: ...vertical when the blade reaches a position low enough to access the remaining blade screw hole Raise the front safety cover and insert and tighten the remaining screw 5 Switch the On Off toggle switc...

Страница 8: ...sted for a correct cut disconnect power and remove the front deck 7 Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center If necessary adjust the shaft...

Страница 9: ...e Calibration If the actual cutting distance does not match the scale indicator proceed as follows 1 Position the back gauge and cut a minimum of three sheets of stock Use the middle sheet as the refe...

Страница 10: ...Make sure both clamp switches are being pressed at the same time Press the reset button and check that the ready light is on Make sure the back gauge is not moving See Sections 3 6 Check to make sure...

Страница 11: ...5 1 Front Deck 21 EC W O260225 1 Front Deck 26 EC 11 M S005002 1 Back gauge Lock Thumb Screw 14 W O260246 1 Right End Cover 15 W O260245 1 Left End Cover 16 M O210247 1 Front Safety Cover Panel 21 M O...

Страница 12: ...3015 16 5 16 18 x 3 4 Socket H D Screw 17 W A260021 1 Left Rear Tower Ass y Clamp Drive Front View Item Part Number Qty Description 1 W O260050 1 Clamp Lever Link Arm 2 W A260175 1 Left Clamp Lever As...

Страница 13: ...0060 2 Clamp Guide Model PL2100 8 W A210061 1 Clamp Assy 21 EC 10 W O260060 2 Clamp Guide Blade Drive Assembly Rear View Item Part Number Qty Description 1 M S002058 3 1 4 20x1 1 2 Set Screw 2 M O2601...

Страница 14: ...10 M S031015 1 Compression Spring 12 W O260040 1 Push Pull Shaft Assy 14 W O260127 1 LH Limit Switch Brkt 15 W O260126 1 RH Limit Switch Brkt 16 W O260129 1 Lever Right Item Part Number Qty Descriptio...

Страница 15: ...Assy 18 W O260113 1 Bearing Hub M S020002 1 Ball Bearing M S010036 1 Retaining Ring 19 M S019029 1 12mm Shaft Collar Item Part Number Qty Description 20 W O260112 1 5 8 4 2ST Acme Shaft 21 W A260210 1...

Страница 16: ...Holder 5 W A260144 1 220V Transformer Assy Control 7 M S033039 4 5 Position Terminal Block 9 M O260142 1 Relay Board 12 M S045142 1 12 Amp Circuit Breaker 13 M O850421 1 25mfd 440V Capacitor clamp 14...

Страница 17: ...PowerLine Operating Instructions 17 Wiring Diagram 1 Clamp and Blade Motor Section Models PL2620 and PL2120...

Страница 18: ...PowerLine Operating Instructions 18 Wiring Diagram 2 Clamp and Blade Controls Section Models PL2620 and PL2120...

Страница 19: ...PowerLine Operating Instructions 19 Wiring Diagram 1 Blade Motor Section Model PL2100...

Страница 20: ...ng Instructions Wiring Diagram 2 Blade Controls Section Models PL2100 251 Wedcor Ave Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027113...

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