4.18
FUEL INJECTION
3.
Disconnect crankshaft sensor connector from wiring
harness. Test resistance between the terminals. A reading
of
185
Ω
±
20% at room temperature (20
°
C, 68
°
F)
should again be obtained.
NOTE: If the resistance reading is incorrect, remove
the screws securing the sensor to the mounting
bracket and replace the sensor. If the resistance in
step 2 was incorrect, but the resistance of the
sensor alone was correct, test the main harness
circuit between the sensor connector terminals and
the corresponding pin terminals in the main
connector. Correct any observed problem,
reconnect the sensor, and perform step 2 again.
Crankshaft Position Sensor Replacement
1.
Remove the RH footwell and rear body panel to gain
access to the recoil cover.
2.
Disconnect sensor harness connector.
3.
Using an 8 mm socket, remove the recoil cover retaining
bolts. A mallet or soft hammer may be required to loosen
the cover for removal.
4.
Remove the retainer screws securing the sensor.
5.
Install the new sensor, routing the harness wire through the
top of the case housing as was previously installed.
6.
Set the air gap of the new sensor to the specified distance
away from the ring gear. Torque the retaining screws to
specification and reverify air gap.
MANIFOLD AIR PRESSURE SENSOR
(MAP)
Operation Overview
Mounted on the throttle body intake, the manifold air pressure
sensor (MAP) measures air passing and provides the ECM with
the manifold pressure during engine operation. This allows the
ECM to adjust the fueling according to actual engine load as
well as identify which stroke is the intake stroke. The MAP
sensor also provides the ECM with the ability to compensate for
high altitude operation without any recalibration.
During initial start-up, the ECM is in a “waste spark - waste
fuel” mode until the MAP sensor sends a negative pressure
reading, indicating that the engine is on the intake stroke. Once
this has been ‘learned’, the ECM will then monitor the MAP
sensor and cease the initial start-up program.
Map Sensor Test
MAP sensors are a non-serviceable item. If it is faulty, it must
be replaced. This sensor requires a 5 Vdc input to operate,
therefore the MAP sensor should only be tested using Polaris
Diagnostic Software (dealer only). Refer to the EFI Diagnostic
Software Manual for more information.
Map Sensor Replacement
1.
Disconnect sensor from engine harness.
2.
Using a suitable tool, remove the retaining screw and
replace the sensor, using a light coating of soapy water on
the grommet to aid installation.
NOTE: Replacement MAP sensors may have an o-
ring installed that must be removed prior to
installing the grommet.
3.
Install the sensor as shown in Figure 1, inserting it with a
twisting motion to properly seat the grommet. Verify that
the connector centerline is aligned with the throttle body
centerline.
4.
Install the retaining bracket.
NOTE: Do not allow the
retaining bracket to contact the MAP body.
Torque the
retaining screw to specification.
=
In. / mm.
CPS Air Gap:
0.4 - 1.2 mm (0.015 - .047 in.)
=
T
CPS Retaining Screws:
26-34 in. lbs. (2.9-3.92 Nm)
0.4 - 1.2 mm (0.015 - .047 in.)
=
T
MAP Retaining Screw:
29 in. lbs. (3.3 Nm)
Do not allow bracket to contact MAP
Содержание 2007 Sportsman 450 EFI
Страница 4: ...NOTES...
Страница 20: ...NOTES GENERAL INFORMATION 1 16...
Страница 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe...
Страница 58: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By...
Страница 71: ...3 13 ENGINE 3 EH50PL Engine Exploded Views Crankshaft Cylinder and Piston Cylinder Head Crankcase Valvetrain...
Страница 78: ...3 20 ENGINE Cylinder Head Exploded View EH50PL EH50PL A...
Страница 113: ...FUEL SYSTEM 4 1 CHAPTER 4 FUEL SYSTEM 4 ELECTRONIC FUEL INJECTION 4 3 4 30 CARBURETOR SPORTSMAN 450 4 31 4 47...
Страница 114: ...4 2 FUEL SYSTEM...
Страница 138: ...4 26 FUEL INJECTION TROUBLESHOOTING DIAGRAMS EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor...
Страница 139: ...4 27 FUEL INJECTION 4 EFI CIRCUIT Fuel Pump EFI CIRCUIT Ignition Coil...
Страница 140: ...4 28 FUEL INJECTION EFI CIRCUIT Idle Air Control EFI CIRCUIT Throttle Position Sensor...
Страница 141: ...4 29 FUEL INJECTION 4 EFI CIRCUIT Manifold Absolute Pressure Sensor EFI CIRCUIT Engine Coolant Temperature...
Страница 142: ...4 30 FUEL INJECTION EFI CIRCUIT Air Temperature Sensor EFI CIRCUIT Malfunction Indicator Light...
Страница 156: ...4 44 CARBURETOR SPORTSMAN 450 FUEL TANK FUEL DELIVERY SYSTEM Fuel System Exploded View...
Страница 185: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View...
Страница 188: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views...
Страница 268: ...NOTES FINAL DRIVE 7 40...
Страница 270: ...8 2 GENERAL INFORMATION TRANSMISSION GENERAL Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1...
Страница 276: ...8 8 GENERAL INFORMATION 242 262 262 262 262 262...
Страница 318: ...NOTES BRAKES 9 30...
Страница 337: ...10 19 ELECTRICAL 10 ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING TEST 1 No All Wheel Drive...
Страница 338: ...10 20 ELECTRICAL TEST 2 No Speedometer Display TEST 3 No Reverse Speed Limit...
Страница 339: ...10 21 ELECTRICAL 10 TEST 4 No AWD Hub Safety Limit...
Страница 340: ...10 22 ELECTRICAL TEST 5 Reverse Speed Limiter Activated In Forward Gear TEST 6 Wheel Speed Sensor...
Страница 341: ...10 23 ELECTRICAL 10 TEST 7 Fuel Gauge Display Not Working TEST 8 Shift Indicator Not Working...
Страница 347: ...10 29 ELECTRICAL 10 Components of EFI Alternator and DC CDI Ignition System...
Страница 348: ...10 30 ELECTRICAL EFI Ignition System Testing Flow Chart...
Страница 353: ...10 35 ELECTRICAL 10 PDM...
Страница 363: ...10 45 ELECTRICAL 10 Starter Lockout Diagram EFI Starter Lockout Diagram Sportsman 450...
Страница 369: ...10 51 ELECTRICAL 10 BASIC WINCH WIRING Pre wired Models...
Страница 370: ...10 52 ELECTRICAL TROUBLESHOOTING DIAGRAMS Power On EFI Start Circuit EFI To ECU Pin 12...
Страница 371: ...10 53 ELECTRICAL 10 Ignition Coil EFI Fuel Pump EFI...
Страница 372: ...10 54 ELECTRICAL Fan EFI Charging System EFI...
Страница 373: ...10 55 ELECTRICAL 10 All Wheel Drive EFI Transmission Switch EFI...
Страница 374: ...10 56 ELECTRICAL Reverse Override EFI Differential Solenoid X2...
Страница 383: ...11 3 500 EFI INTERNATIONAL QUADRICYCLE 11 Exploded View Foot Brake Supply Hand Brake Supply...
Страница 386: ...11 6 500 EFI INTERNATIONAL QUADRICYCLE 500 INTERNATIONAL QUADRICYCLE ELECTRICAL Turn Hazard Signal Diagram...
Страница 392: ...IX 6...
Страница 393: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM...
Страница 394: ...WD 2 WIRE DIAGRAM INTENTIONAL BLANK PAGE...
Страница 395: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 450 WIRE DIAGRAM...
Страница 396: ...WD 4 WIRE DIAGRAM...
Страница 397: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI STANDARD WIRE DIAGRAM...
Страница 398: ...WD 6 WIRE DIAGRAM...
Страница 399: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI DELUXE WIRE DIAGRAM...
Страница 400: ...WD 8 WIRE DIAGRAM...
Страница 401: ...WD 9 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI INTERNATIONAL WIRE DIAGRAM...
Страница 402: ...WD 10 WIRE DIAGRAM...
Страница 403: ...WD 11 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 WIRE DIAGRAM...
Страница 404: ...WD 12 WIRE DIAGRAM...
Страница 405: ...WD 13 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 QUADRICYCLE WIRE DIAGRAM...
Страница 406: ...WD 14 WIRE DIAGRAM...